碳纤维增强聚醚醚酮复合材料摩擦磨损性能研究进展

Research Progress on Friction and Wear Properties of Carbon Fiber Reinforced Polyetheretherketone Composites

  • 摘要: 机械设备运行中摩擦磨损引发的接触界面不可逆损伤与渐进性损耗,是导致部件性能衰退、效率下降及突发故障的关键因素,因此开发兼具超低摩擦系数与极端环境耐受性的先进耐磨材料至关重要。碳纤维增强聚醚醚酮(CF/PEEK)复合材料以其优异的摩擦和力学性能成为应对此挑战的重要解决方案。系统梳理了润滑介质、摩擦副材料及测试条件对CF/PEEK复合材料摩擦学性能的影响与机制;进而重点探讨了提升其减摩耐磨性能的三大改性策略,即通过功能填料复合以促进润滑转移膜形成、通过界面强化改性以优化应力传递、以及通过表面织构技术以改善接触状态,并分别总结了其作用机制与研究进展。最后,针对CF/PEEK复合材料在极端环境适应性、微观结构精准调控及环境相容性等方面面临的挑战,展望了未来在高性能固体润滑、智能结构设计及绿色技术等方向的研究路径,以期为高性能耐磨复合材料的设计与应用提供理论参考。

     

    Abstract: Irreversible damage and progressive material loss at contact interfaces caused by friction and wear during mechanical equipment operation are key factors leading to component performance degradation, efficiency reduction, and unexpected failures. The development of advanced wear-resistant materials combining ultra-low friction coefficients with tolerance to extreme environments is therefore crucial. Carbon fiber reinforced polyetheretherketone (CF/PEEK) composites have emerged as a significant solution to this challenge due to their excellent tribological properties. This paper systematically reviews the effects of lubricating media, counterpart materials, and testing conditions on the tribological performance of CF/PEEK composites and their underlying mechanisms. Furthermore, it focuses on three major modification strategies for enhancing anti-friction and wear resistance: promoting lubricating transfer film formation through functional filler compounding, optimizing stress transfer via interfacial reinforcement, and improving contact state by surface texturing technology. The respective mechanisms and research progress of these strategies are critically discussed. Finally, addressing challenges in extreme environmental adaptability, precise microstructure control, and environmental compatibility, future research directions in high-performance solid lubrication, intelligent structural design, and green technologies are outlined, providing theoretical guidance for developing high-performance wear-resistant composites.

     

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