分层缺陷位置与纤维桥接对L形层合板承载能力及失效模式的影响机制

Effect of Delamination Defect Location and Fiber Bridging on the Load-Carrying Capacity and Failure Modes of L-Shaped Laminates

  • 摘要: L型层合板R区分层缺陷在制造过程中难以避免,分层缺陷的位置会显著影响复合材料结构的承载能力,进而决定L型层合板的强度折减因子(复合材料损伤容限设计的核心指标)。为量化该影响并明确其失效机制,本文首先研究分层缺陷位置对L型层合板承载能力及失效模式的影响,随后探讨纤维桥接效应对L型层合板极限承载能力提升的贡献。在试验部分,设计并制备4种典型位置分层缺陷的L型层合板,开展4点弯曲试验,采用动态摄像记录裂纹的起始和扩展特征,并同步记录载荷-位移曲线。在数值部分,采用改进的牵引-分离定律内聚力模型描述纤维桥接效应,建立数值分析模型,通过试验数据对模型进行验证与修正。基于已验证的模型,开展数据增广,生成R区全域缺陷数据库,并绘制相对分层缺陷位置的极限载荷包络图,实现由离散试验点到连续设计面的映射。为量化纤维桥接效应,额外建立“去纤维桥接”对比模型,对比分析纤维桥接对L型复合材料层合板承载能力的影响。结果表明:缺陷位置对承载能力具有显著控制作用,所有分层扩展均起始于预设缺陷前沿,最严重位置导致极限载荷下降37%。纤维桥接改变失效模式,但由于R区存在大面积高应力区,桥接对最大承载力的提升幅度有限。本文建立了分层缺陷位置与承载能力的映射关系,可为含分层缺陷L型复合材料层合板结构设计值提供支撑。

     

    Abstract: Delamination defects in the R-curvature region of L-shaped laminated plates are almost inevitable during manufacturing. Their location strongly governs the load-bearing capacity of the composite structure and therefore dictates the strength-reduction factor—a key index in damage-tolerant design of composites. To quantify this influence and clarify the attendant failure mechanisms, this paper first examines how delamination position affects both the bearing capacity and the failure mode of L-shaped laminates, and subsequently investigates the contribution of fibre-bridging to the ultimate load. Experimentally, four groups of L-specimens were fabricated, each containing a delamination at a characteristic site in the R-region. Four-point bending tests were conducted while a high-speed camera recorded crack initiation and propagation; load–displacement curves were logged simultaneously. Numerically, an enhanced cohesive-zone model incorporating a modified traction–separation law was developed to reproduce fibre-bridging. The model was calibrated and validated against the test data. With the verified model, a data-augmentation campaign was performed to build a full-field defect database for the R-region and to construct an ultimate-load envelope versus delamination position, thereby transforming scattered test points into a continuous design surface. To isolate the bridging effect, a “bridging-free” counterpart model was additionally created. Results show that defect location exerts dominant control: all delaminations started from the pre-implanted defect front, and the most critical position reduced the ultimate load by 37%. Fibre-bridging altered the failure pattern, yet owing to the large high-stress zone in the R-curvature, the increase in peak load was limited. The established mapping between delamination position and residual strength provides a quantitative basis for setting design allowables of L-shaped composite laminates containing delamination defects.

     

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