红外高发射陶瓷涂层发射率与厚度关系

Relationship between emissivity and thickness of infrared composite ceramic coatings with high emissivity

  • 摘要: 红外陶瓷涂层在满足高发射率设计要求的前提下, 应尽量降低涂层厚度, 以满足力学性能要求, 节约原料, 减轻器件重量。因此探索厚度与发射率之间的定量关系, 是高发射率涂层研制中的一项重要内容。本文作者通过在水解法制备的氧化铝溶胶中加入高发射率填料, 制备了高发射率涂料, 并采用喷涂和旋涂工艺得到几种不同厚度的高发射复合陶瓷涂层。通过实验测试考察了复合陶瓷涂层的发射率随涂层厚度的变化规律, 确定了复合涂层的临界厚度。在均匀涂层发射率与厚度关系模型的基础上, 结合Maxwell-Garnett理论, 建立了复合涂层发射率与厚度的理论关系模型。该模型对发射率的计算结果与实验值吻合较好, 表明该模型可以用于实际复合涂层的发射率或临界厚度的预报。

     

    Abstract: Under precondition of high emissivity, the thickness of high emissivity ceramic coatings should be reduced to satisfy the requirement for mechanical property, which can also save raw materials and decrease the weight of the apparatus. So the relationship between emissivity and thickness of the coatings is important. In this paper, the coatings were prepared from Al2O3 sols and high emissivity fillers by spin and spray processes, respectively. The relationship between emissivity and thickness of coatings was examined, and the critical thickness of coatings was determined while the emissivity changes with the thickness rapidly. Based on Maxwell-Garnett theory, a new theoretical model about the relationship between emissivity and thickness of composite coatings is established. The emissivity values from the theoretical calculation are agree with the experimental data, which shows that the model can be used to predict the emissivity or the critical thickness of the composite coatings.

     

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