基于工业CT和激光剪切散斑干涉的复合材料气瓶分层缺陷检测研究

Detection study of delamination defects in composite cylinders based on CT scanning and Digital Shear Speckle Interferometry

  • 摘要: 碳纤维增强复合材料储氢气瓶是氢能汽车燃料电池的核心组件,然而针对气瓶制造成型过程中产生的缺陷仍缺少高效可靠的检测评价方法。本文针对碳纤维增强复合材料储氢气瓶开展了工业CT断层扫描和激光剪切散斑干涉测量实验研究。实验结果表明,分层缺陷是气瓶纤维缠绕层中最主要的制造缺陷类型,通过分析气瓶内部分层缺陷引起的局部力学响应特征,揭示了不同严重程度分层缺陷引起的剪切条纹以及离面位移的变化规律。激光剪切散斑干涉捕捉到的“蝴蝶斑”条纹区域与CT扫描发现的纤维缠绕层内部的分层缺陷在位置尺寸和影响范围上具有高度的重叠一致性。激光剪切散斑干涉技术与气瓶水压试验相结合,能够为气瓶的服役性能和安全性评估提供有力支持,对储氢装备的发展具有重要意义。

     

    Abstract: Carbon fiber reinforced composite hydrogen storage cylinders are the essential components for hydrogen fuel cell vehicles. However, it is still lack of efficient and reliable methods for detecting and evaluating manufacturing defects that occurred in the processing and forming of these cylinders. In this study, industrial CT (Computed Tomography) scanning and digital speckle interferometry experiments based on shearography were conducted on the carbon fiber reinforced composite hydrogen storage cylinders. The experimental results reveal that delaminations are the predominant type of manufacturing defect in the fiber wound layer of the cylinders. By analyzing the local mechanical response characteristics caused by delaminations inside the cylinders, the study elucidates the variation of the interferometry fringes and out-of-plane displacements induced by delaminations with different severity. The regions of fringe pattern with "butterfly shape" captured in shearography are highly consistent with the positions, sizes, and influence ranges of delaminations found by CT scanning within the fiber wound layer. Employing shearography technology in hydrostatic testing provides a strong support for the assessment of the service performance and safety of the cylinders, thus holding significant implications for the development of hydrogen storage equipment.

     

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