WC/铁基表面复合材料的热疲劳裂纹形成过程

Process of thermal fatigue crack formation and expansion of WC/ iron matrix surface composites

  • 摘要: 为了对高热疲劳性能的表面复合材料的设计提供理论依据 , 采用热震试验方法对通过真空实型铸渗(V2 EPC) 方法制备的 WC/铁基表面复合材料的热疲劳性能进行了研究 , 重点讨论了热疲劳裂纹的形成机制。研究结果表明 , 随着 WC颗粒体积分数的增加 , 表面复合材料的热疲劳性能有所改善 , 当 WC体积分数达到 52 %时 , 复合层表面在经过 10次热循环后能保持完好。热疲劳裂纹扩展机制研究表明 , 陶瓷 WC颗粒增强铁基表面复合材料的热疲劳裂纹的产生和扩展是由 WC和基体本身的热应力和二者界面交变循环应力共同交互作用的结果 , 可以通过选用高热导率的陶瓷颗粒作为增强体、 改善陶瓷颗粒本身的微观质量和采用与陶瓷颗粒热膨胀系数相接近的基体等方法提高复合材料的热疲劳性能。

     

    Abstract: In order to provide a theoretic direction for design of surface composites with high thermal fatigue performance , the thermal fatigue performance of WC/ iron mat rix surface composites obtained by the V2EPC casting
    2 penet rating technology and mechanics of thermal fatigue crack formation and expansion in the  composites were studied by the thermal shock test . The result s show that , with the increase of the volume f raction of WC particles ,the thermal fatigue performance of the composites increases until reaching the maximum when the volume f raction of WC particles is 52 %. The sample is undamaged af ter 10 times thermal cycling. The interaction of thermal st ress of WC particles and alternating pulsating st ress in the interface between WC particles and mat rices causes the thermal fatigue crack formation and expansion in the composites. The thermal fatigue performance of the composites can beimproved by using the ceramic particles with high heat conductivity as reinforcement , bet tering microscopic quality of the ceramic particles and selecting the mat rices with coefficient of thermal expansion closing that of the ceramic particles , and so on.

     

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