热压工艺热-化学-应力三维数值模型及有限元分析

Three-dimensional thermal-chemical-stress numerical model and finite element analysis for hot-pressing process

  • 摘要: 建立了复合材料热压工艺的三维热-化学-应力耦合数学模型。该模型考虑了整个工艺周期过程中的热-化学应变、材料的黏弹性效应、各向异性及玻璃化转变温度与固化度的关系。其中热-化学模型可采用完全耦合的形式求解,而应力模型则可采用单向耦合的形式求解。对AS4/3501-6层合平板的热压工艺过程用有限元方法进行了数值模拟,得到的层合板翘曲度与实验结果相符。计算结果表明,层合板厚度减小或长度增大,都会使翘曲变形增大,而工艺压强对翘曲变形影响很小。层合板的翘曲变形随着模具与层合板热膨胀系数差距的变小而减小。
     

     

    Abstract: A three-dimensional thermal-chemical-stress coupling numerical model was developed for the hot-pressing process of composites. Thermo-chemical strain,viscoelastic behavior,anisotropy,glass transition temperature related to the cure were fully considered during the autoclave cycle. The model was numerically solved by FEM,fully coupled for thermal-chemical model and one way coupled for the stress model. The results of AS4/3501-6 composite laminate show  good agreement in simulated curvature with experimental results.The numerical results reveal that reducing the thickness or increasing the length of the laminate causes the curvature deformation to grow up. The autoclave pressure has little influence on the curvature deformation. The smaller the difference of the coefficient of thermal expansion(CTE) between tool and laminate,the smaller the curvature deformation.
     

     

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