掺杂纳米CeO2对ZrO2-Y2O3热障涂层隔热性能的影响

Effect of doped nano-CeO2 on thermal insulation properties of ZrO2-Y2O3 thermal barrier coatings

  • 摘要: 以纳米ZrO2-8 wt%Y2O3(YSZ)和在纳米ZrO2-8wt%Y2O3中分别掺杂25wt%和50wt%纳米CeO2团聚处理后作为隔热层材料,NiCrAlY(Ni-25Cr-5Al-0.5Y,wt %)作为粘结层材料,用等离子喷涂(APS)方法在GH30高温合金表面制备三种材料体系的热障涂层(TBC) 。通过扫描电镜(SEM)和X射线衍射仪(XRD)对掺杂了25wt%纳米CeO2涂层的微观组织结构进行分析研究,测定了三种材料涂层在室温和 300、500、700℃时的热导率,并在相同边界条件下测试了它们的隔热性能。结果表明:掺杂纳米CeO2涂层组成相为稳定的t相(t-ZrO2、t-Zr0.82Y0.18O1.91、t-Zr0.82Ce0.18O2)和c相(c-CeO2) , 涂层中存在闭合的孔隙和微裂纹;掺杂纳米CeO2能够降低涂层的热导率,并且隔热性能随CeO2含量的增加而提高。对于 400μm厚的CeO2/ZrO2-Y2O3涂层(CYZ , 掺杂25wt%CeO2)对基体产生的温降比纳米YSZ涂层提高了10.7%,当CeO2的含量从25wt%提高到50wt%时,隔热性能也提高了7.1%。

     

    Abstract: The agglomerated powders consisting of nano ceramic particles ZrO2-8wt%Y2O3,YSZ and doped respectively with 25wt% and 50wt% nanoscale CeO2 in the nano-YSZ were used as insulation top materials,and NiCrAlY(Ni-25Cr-5Al-0.5Y,wt %) alloy was used as the bonding coating. Thermal barrier coatings of the three kinds of materials were prepared on the GH30 high temperature alloy surface by an atmospheric plasma spray (APS) process. The morphology and microstructures of the coating doped with 25wt%CeO2 in the nano-YSZ powders were characterized using scanning electron microscopy ( SEM) and X-ray diffraction ( XRD) . The thermal conductivity of the three kinds of coatings were measured at room-temperature and 300,500 and 700℃. Thermal insulation property of the as-received coatings was also examined under the same edge conditions. The results show that a relatively stable t-phase (t-ZrO2、t-Zr0.82Y0.18O1.91、t-Zr0.82Ce0.18O2) and c-phase (c-CeO2) form and the closed pores and microcracks are also observed in the coating. Moreover , the thermal barrier coatings doped with nano-CeO2 reduce the thermal conductivity and accordingly,the thermal insulation property can be developed with the amount of CeO2 increased. For CeO2/ZrO2 -Y2O3 coating ( CYZ,doped with 25wt%CeO2) with 400μm thickness,the temperature drop of the matrix alloys increases by 10.7% compared to nano-YSZ coating. As the mass fraction of CeO2 increased from 25wt% to 50wt%,the thermal insulation property increases by 7.1%.

     

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