基于CAD模型的复合材料机翼成本快速估算
Rapid cost estimation for composite wings based on CAD model
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摘要: 在机翼方案设计阶段需要快速对复合材料机翼的制造成本进行评估。基于制造工艺成本模型开发了复合材料机翼成本估算模型。应用CATIA 二次开发技术编制了模型生成器,实现了参数化建模过程自动化,并为成本模型提供计算所需几何特征信息。实现了机翼设计方案CAD模型与成本分析模型无缝连接的自动化计算过程,给出了实现该过程的流程和主要步骤。以某型无人机复合材料机翼为例,验证了该方法的确能对不同结构布置形式和不同外形的复合材料机翼设计方案进行快速成本评估。估算结果表明,在外形相同的情况下,梁的个数增加1个,肋的个数减少4个的复合材料机翼,其总成本增加了约2.5%;在结构布置相同的情况下,展弦比和梢根比的变化对该复合材料机翼总成本的影响不大。
Abstract: Manufacturing cost evaluation is required in the preliminary design stage for composite wings. A cost model for the composite wings was developed based on the manufacturing process cost models. A model generator,which was implemented using CATIA software API,was used to generate the parametric CAD model of wings and provided the geometric attribute for the cost model. The seamless linkage was established automatically between the CAD model and the cost model. The steps of the implementation procedure were presented. The composite wings of an unmanned aircraft were used to test the method. It is concluded that the procedure is able to rapidly evaluate the costs for the wings with different external shapes and different structural layouts. The results indicate that the total cost of the composite wing increases by 2.5% when one more spar is added and four ribs are moved away for the structural layout. The aspect ratio and taper of the wing do not have considerable influence on the total cost of the wing if the wing structural layout is unchanged.