聚合物协同优化磷酸镁质复合材料组成设计及早期性能研究

Research on the Composition Design and Early Performance of Magnesium Phosphate Composite Materials with Polymer Synergistic Optimization

  • 摘要: 新型胶凝材料磷酸镁水泥因快硬早强、耐腐蚀及环境友好等优良特性具有广阔应用前景,为实现成分优化与性能调控提升目的,本次研究将聚合物掺入制备一种聚合物改性磷酸镁质复合材料(Ethylene-vinyl Acetate Polymer-Modified Magnesium Phosphate Composite Materials,EMPC)。以不同掺量聚合物的复合胶凝体系为研究对象,采用工作性能测试、宏观物理力学性能分析、微细观结构表征与水化机理探究相结合的方法,揭示了水化作用机制及微细观结构演变规律,并明确了掺量对体系早期性能的影响机制。结果表明:聚合物并不参与水化进程,但可物理调控分子与晶体结构,影响微观形貌、孔隙结构、化学成分与水化行为。同时延缓凝结时间,降低流动度,体积稳定性良好。体系结晶相包括MgO、KH2PO4、MgKPO4·6H2O、Mg3(PO4)·5H2O、Mg(OH)2及M-S-H,上述相态与聚合物膜形成聚合物膜-MgO-Struvite结晶相三维复合网络结构。掺量为2%、4%复合浆体空间结构最完整且力学强度达峰值,可根据实际应用场景选择适宜掺量,进一步拓展其应用范围。

     

    Abstract: Magnesium phosphate cement, an emerging cementitious material, has broad application prospects due to its excellent properties including rapid hardening, early strength development, corrosion resistance and environmental friendliness. To optimize the composition and regulate the performance of Magnesium phosphate cement, Ethylene-vinyl Acetate polymer-modified magnesium phosphate composite materials (EMPC) were prepared via the incorporation of EVA polymer in this study. Using composite cementitious systems with varying EVA contents as research subjects, this study investigated the hydration mechanism and micro-structure evolution patterns through a combination of workability tests, macroscopic physical and mechanical property analyses, micro-structure characterization, hydration mechanism investigations. Additionally, the influence mechanism of EVA content on the early-age performance of the system was clarified. The results showed that: The polymer did not participate in the hydration process, but it can physically regulate the molecular and crystal structure, influencing the micro-morphology, pore structure, chemical composition and hydration behavior. The crystalline phases identified in the system included MgO, KH2PO4, MgKPO4·6H2O, Mg3(PO4)·5H2O, Mg(OH)2 and M-S-H. These phases, together with the EVA polymer film, formed a 3D composite network structure consisting of polymer films-MgO-struvite crystalline phases. When the EVA dosage was 2% and 4%, The spatial structure of the composite paste was the most integrated, and the mechanical strength attained its maximum value. Therefore, the optimal EVA dosage can be selected based on specific application scenarios to further broaden the application scope of EMPC.

     

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