复合材料胶接用SiO2改性环氧胶黏剂的时变退化特征与界面失效机制

Time-dependent degradation characteristics and interfacial failure mechanism of SiO2-modified epoxy adhesive for composite bonding

  • 摘要: 为揭示SiO2改性环氧胶黏剂在两种典型海洋大气环境(循环腐蚀与干湿循环)下的时变退化规律与力学失效机制,开展了热重分析(TG/DTG)、红外光谱(FTIR)、力学性能试验(拉伸与剪切)及扫描电镜/能谱(SEM-EDS)表征。结果表明,胶黏剂整体热稳定性良好,热分解呈单阶段特征,老化虽未改变裂解机理,但加速主分解过程并降低残炭率。环氧环吸收减弱、O—H与C=O、C=C吸收增强,揭示后固化、氧化与吸湿效应并存。力学性能呈先强化、后退化的演化规律:老化30 d时因后固化主导,强度提高约7.60%;至120 d时因交联破坏与脆化作用而下降,剪切强度降幅达13.44%。拉伸断裂模式由韧性转为解理主导,剪切破坏模式则由体相内聚失效向界面黏附失效转变。剪切退化受介质传输路径与界面结构共同影响,毛细渗透与树脂吸湿的耦合效应导致界面及近表层区域弱化。本研究可为氯盐环境下复合材料胶接体系中改性环氧胶黏剂的耐久性评估提供参考。

     

    Abstract: To investigate the time-dependent degradation behavior and mechanical failure mechanism of SiO2-modified epoxy adhesive under two typical marine atmospheric environments (cyclic corrosion and wet-dry cycling), thermogravimetric analysis (TG/DTG), fourier transform infrared spectroscopy (FTIR), mechanical tests (tensile and shear), and scanning electron microscopy/energy-dispersive spectroscopy (SEM-EDS) characterization were conducted. The results showed that the adhesive generally exhibited good thermal stability, featuring a single-stage main decomposition process. Aging did not alter the thermal degradation mechanism but accelerated the primary decomposition and reduced the residual carbon content. FTIR analysis revealed attenuation of the epoxy ring and enhancement of O—H, C=O, and C=C absorptions, indicating the coexistence of post-curing, oxidation, and moisture absorption effects. The mechanical behavior followed an evolution from initial strengthening to subsequent degradation: after 30 days of aging, post-curing led to a 7.60% increase in strength, while after 120 days, network damage and embrittlement caused a 13.44% reduction in shear strength. The tensile fracture mode changed from ductile to cleavage-dominated, and the shear failure transformed from cohesive to adhesive. Shear degradation was governed by the transport path of the environmental agents and interfacial structure, where the coupling of capillary infiltration and adhesive hygroscopicity weakened the interface and near-surface region. This study provides a reference for the durability assessment of modified epoxy adhesives in composite bonding systems under chloride-rich environments.

     

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