高温环境下三维五向CF/Al复合材料拉伸断裂力学行为

Tensile and fracture behaviors of 3D five-directional braided CF/Al composite at elevated temperature

  • 摘要: 三维五向织物复合材料因高比强度、高模量和优异的轴向性能被广泛应用于航空航天领域,目前尚缺乏其高温力学性能与破坏行为的研究。针对三维五向碳纤维织物增强铝基复合材料,本文开展其高温(300℃)环境下准静态拉伸力学行为与失效机理研究。基于复合材料织物结构和纱线微观组织特征,构建基于微观和细观尺度代表性单胞的细观力学有限元模型,结合数值模拟和实验结果分析了复合材料高温拉伸力学响应及组元结构的渐进损伤与失效行为。高温拉伸模量、抗拉强度和断裂应变的实验值分别为129.13 GPa、732.5 MPa和0.621%,且计算结果与实验结果总体上吻合。高温环境下复合材料内部热应力分布不均,其中编织纱拉应力水平高于不动纱,而基体的压应力分布较为均匀。拉伸变形初期编织纱和不动纱交织处发生局部的纱线和界面失效现象,但复合材料仍表现出近似线性的宏观力学响应。随着拉伸载荷增大,编织纱和不动纱二者间隙内出现明显的界面脱粘破坏,复合材料抗变形能力下降并表现出非线性宏观力学响应。拉伸变形后期界面大面积脱粘而且编织纱和不动纱先后发生整体断裂,导致复合材料失去承载能力并出现拉伸应力曲线的急剧下降。高温拉伸断口呈现出纤维断裂后拔出和基体合金撕裂条带共存的微观形貌特征。

     

    Abstract: 3D five-directional fabric show great promise for aerospace applications owing to their high specific strength, high specific modulus, and excellent axial properties. However, there is a dearth of research on their mechanical properties and failure behavior at high temperature environments. The quasi-static tensile mechanical behavior and failure mechanism of aluminum matrix composites reinforced by 3D five-directional fabric at high temperature (300℃) were studied. According to the fabric structure and yarn microstructure, the finite element model of microscopic mechanics based on representative cells of microscopic and microscopic scales were established. The macroscopic mechanical response, damage and failure behavior of the components during the high temperature tensile process were analyzed according to the numerical simulation and experimental results. The tested tensile modulus, strength and fracture strain of the composites are 137.75 GPa, 745.9 MPa and 0.659%, respectively. The tensile stress-strain curve predicted by the micromechanical model generally agrees with the experimental curves. Under the high temperature, there exists the complex thermal stress distribution in the composites, where the tensile stress of the braiding yarns are higher than that of the stationary yarns, and the compressive stress of matrix is relatively homogeneous. In the initial tensile stage, the local yarn and interface failure at the interweaving of the braiding yarn and the axial yarn; however, the composite exhibits a linear elastic response. As the tensile load increases, obvious interface delamination failure emerges between the braiding yarn and the axial yarn. The ability of the composite to resist deformation declines and demonstrates nonlinear macroscopic mechanical responses. In the final stage, the interface undergoes extensive delamination, and the braiding yarn and the stationary yarn break down successively, leads to catastrophic fracture of the composite, resulting in a dramatic drop of the tensile stress. The fracture surface presents a microscopic morphological characteristic where fiber fracture pulling out and metal alloy tearing strips coexist.

     

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