自生长丝纤维水泥砂浆复合皮层提升混凝土抗氯离子渗透性能

Enhancement of Chloride Ion Penetration Resistance of Concrete through In-Situ Generated Filament Fiber Reinforced Mortar Composite Skin

  • 摘要: 为了进一步提升已具备高抗渗能力的混凝土的抗渗等级,基于Slurry Infiltrated Fibrous Concrete构成原理,提出在混凝土表层原位自生一层纤维增强水泥复合皮层,进一步提升混凝土抗氯离子渗透的新方法。试验采用地铁现场施工混凝土,将78 g/m2的无纺长丝纤维布预铺在模板上,成型150 mm×500 mm×1000 mm试件,浇筑新拌混凝土渗透包裹纤维、硬化脱模,在混凝土表层原位自生复合皮层。并通过混凝土氯离子渗透、交流阻抗和XRD和SEM等宏观和微观试验方法和手段,研究了复合皮层的组成与结构及其提升混凝土抗氯离子的能力。试验结果表明,复合皮层是一层厚度约为1 mm、生长在混凝土外层、纤维体积含量约为9%的长纤维增强水泥砂浆层。复合皮层具有化学固化氯离子、显著降低混凝土中连通孔隙率等综合效应,能将电通量渗透性中等等级的混凝土进一步提升至渗透性很低等级,将氯离子扩散系数满足60年设计年限的混凝土进一步提升至满足100年的设计年限。复合皮层能为海洋环境中的钢筋混凝土提供终生致密外壳保护,抵御氯离子渗透。

     

    Abstract: In order to further improve the impermeability level of concrete with high impermeability, based on the principle of Slurry Infiltrated Fibrous Concrete, a new method was proposed, which was to in-situ produce a layer of fiber-reinforced cement composite skin on the surface of concrete, to further enhance its resistance to chloride ion penetration. This experiment used different types of concrete for subway construction on site. 78 g/m2 non-woven filament fiber cloth was pre-laid on the template to form 150 mm×500 mm×1000 mm specimens, and fresh concrete was poured to infiltrate and wrap the fibers; Demolded after hardening, then the in-situ composite skin layer on the surface of concrete was formed. And the composition and structure of the composite skin layer, as well as its ability to enhance concrete's resistance to chloride ions, were studied through macroscopic and microscopic experimental methods such as concrete chloride ion penetration, ACIS, XRD, and SEM. The experimental results show that the composite skin layer is a long fiber-reinforced cement mortar layer with a thickness of about 1 mm, which is grown on the outer layer of the concrete body with fiber, volume content of about 9%. The composite skin exhibits comprehensive effects including chemically binding chloride ions and significantly reducing the interconnected porosity in concrete. This enables the enhancement of concrete with moderate chloride permeability to a very low permeability level, while extending the chloride diffusion coefficient from meeting the 60-year design lifespan requirements to fulfilling 100-year durability. The composite skin provides a lifelong dense protection for marine reinforced concrete structures, effectively resisting chloride ion penetration.

     

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