应变速率和填料质量分数对空心玻璃微珠/聚氨酯复合材料压缩力学性能的影响

The influence of strain rate and filler mass fraction on the compressive mechanical properties of hollow glass microsphere/polyurethane composites

  • 摘要: 选用两种不同性能的空心玻璃微珠(HGMs)作为填料,制备了系列不同质量分数HGMs/聚氨酯(PU)复合材料。通过万能试验机和分离式霍普金森压杆实验装置,系统研究了HGMs/PU复合材料在10−3~1200 s−1应变率范围内的单轴压缩力学性能,获得了不同应变率下的应力-应变曲线,揭示了应变率、HGMs压缩强度和质量分数对复合材料屈服强度的影响规律。结合SEM和显微CT技术,对试样内部显微结构和断口形貌进行了表征,阐明了不同应变率下HGMs/PU复合材料变形破坏机制。研究结果表明:(1)HGMs/PU复合材料的轴向压缩力学性能表现出强烈的应变率效应,在低应变率下呈现非线性黏弹性力学响应特征;而在高应变率下则表现出冲击强化及冲击损伤引起的应力松弛特征,其变形机制从橡胶态向玻璃态转变;当应变率达到1200 s−1出现负应变率效应,且应变率敏感系数与HGMs质量分数无关;(2) HGMs/PU复合材料的屈服强度随着HGMs质量分数增加而降低,且变化规律与应变率以及HGMs压缩强度与基体强度匹配性密切相关;(3) 试样剖面显微结构和断口形貌分析表明:在准静态压缩下,S15型HGMs在复合材料中发生局部碎裂,而HGS5000型 HGMs保持完整;在冲击压缩下,S15型 HGMs破碎严重,HGS5000型 HGMs被裂纹贯穿,表现为典型的脆性竖向劈裂破坏机制。

     

    Abstract: Two types of hollow glass microspheres (HGMs) with different mechanical properties were selected as fillers to fabricate a series of HGMs/polyurethane (PU) composites with varying mass fractions. The uniaxial compressive mechanical properties of HGMs/ PU composites were investigated within the strain rate range of 10−3 to 1200 s−1 using a universal testing machine and a split Hopkinson pressure bar (SHPB) apparatus. Stress-strain curves of HGMs/ PU composites at various strain rates were obtained, revealing the influence of strain rate, compressive strength, and mass fraction of HGMs on the yield strength of the composites. The microstructure and fracture morphology of the specimens were analyzed using SEM and CT , elucidating the deformation and failure mechanisms of HGMs/PU composites under different strain rates. The results show that: (1) The axial compressive mechanical properties of HGMs/PU composites exhibit a significant strain rate dependence. At low strain rates, the HGMs/PU composites demonstrate nonlinear viscoelastic mechanical behavior, while at high strain rates, it displays impact strengthening and stress relaxation features due to shock damage. A negative strain rate effect is observed at 1200 s−1, and the strain rate sensitivity coefficient is independent of the HGM mass fraction. (2) The yield strength of HGMs/PU composites decreases with increasing HGM mass fraction, and this trend is closely related to the strain rate and the compatibility between HGMs compressive strength and matrix strength. (3) Analysis of the cross-sectional microstructure and fracture morphology of the specimen reveals that under quasi-static compression, the S15 HGMs undergo localized fragmentation within the composite, whereas the HGS5000 HGMs remain intact. Under impact compression, S15 HGMs experience severe fragmentation, and HGS5000 HGMs are penetrated by cracks, exhibiting a typical brittle vertical splitting failure mechanism.

     

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