DCB试样构型对钢/GFRP复合材料I型断裂韧性的影响

Effect of DCB specimen configuration on mode I fracture toughness of steel/GFRP composite

  • 摘要: 钢-玻璃纤维增强树脂复合材料(GFRP)共固化胶接接头广泛应用于风电叶片叶根连接,其安全可靠对风机结构安全性至关重要。界面I型断裂韧性的准确测量,是研究这类双材料胶接接头界面失效的前提。为了采用双悬臂梁(DCB)法测得钢/GFRP双材料界面的纯I型层间断裂韧性,提出了一种夹层双悬臂梁试样进行双材料界面I型层间断裂韧性的测试方法。基于裂纹尖端能量释放率计算的J积分法和虚拟裂纹闭合技术(VCCT),建立了等厚度、等弯曲刚度和夹层结构等三种双悬臂梁构型试样的有限元模型;采用基于VCCT的有限元法,计算了三种DCB试样构型在I型载荷下的断裂行为,得到载荷-位移、应变、应力和裂纹尖端的临界应变能释放率;通过对夹层DCB的分析结果和测试结果进行对比,结果表明夹层DCB试样上下表面应变偏差最小(<11%),裂纹尖端的II型应变能释放率占比最小(≤0.05%),是一种具有更高精度的共固化钢/GFRP层间I型断裂韧性测试方法;虚拟裂纹闭合技术可以准确模拟共固化钢/GFRP的断裂行为,计算的载荷位移曲线与测试结果相符,为叶根预埋连接的精细化分析提供解决方案。

     

    Abstract: Steel-glass fiber reinforced polymer (GFRP) co-cured adhesive joints are widely employed in wind turbine blade root connections, where their structural integrity is critical for ensuring wind turbine safety. Accurate measurement of Mode I fracture toughness serves as a prerequisite for investigating interfacial failure mechanisms in such bimaterial adhesive joints. To obtain pure Mode I interlaminar fracture toughness at the steel/GFRP interface using the double cantilever beam (DCB) method, a sandwich DCB specimen configuration was proposed for interfacial fracture toughness characterization. Firstly, theoretical frameworks for crack tip energy release rate calculation, including the virtual crack closure technique (VCCT) and J-integral method, were established. Finite element models were subsequently developed for three DCB configurations: uniform-thickness, equal-bending-stiffness, and sandwich specimens. Fracture behaviors under Mode I loading were numerically analyzed using VCCT-based finite element simulations, obtaining load-displacement curves, strain/stress distributions, and critical strain energy release rates at crack tips. Finally, comparative analyses were performed between numerical predictions and experimental measurements for sandwich DCB specimens. Key findings reveal that among the three configurations, the sandwich DCB specimen exhibits minimal strain deviation between upper and lower surfaces (<11%) and the lowest proportion of Mode II strain energy release rate at crack tips (≤0.05%), establishing it as a high-precision methodology for determining Mode I interlaminar fracture toughness in co-cured steel/GFRP interfaces. Results also demonstrate that the VCCT effectively simulates fracture behaviors of co-cured steel/GFRP interfaces, with simulated load-displacement curves showing strong agreement with experimental data.

     

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