低空航空器用植物基复合材料研究进展

Research progress on plant-based composite materials for low-altitude aircraft

  • 摘要: 低空经济已确立为国家战略性新兴产业,无人机(UAV)与电动垂直起降飞行器(eVTOL)的爆发式发展对材料提出了“轻量化、低成本、可持续”的严苛要求。植物基复合材料凭借高比强度、优异的阻尼减振特性及绿色低碳属性,以及低成本、绿色制造和废料可回收利用等优势,成为突破低空航空器材料瓶颈的关键路径。本文系统综述了植物基复合材料的组分体系(植物纤维/生物基树脂),深入剖析了原料预处理(物理/化学/生物改性)、界面相容性优化机制以及适配航空部件的先进成型工艺(如树脂传递模塑、3D打印等)关键技术。在此基础上,全面梳理了其在低空航空器主承力结构(机身、机翼、尾翼)、推进系统及功能部件(防护罩、雷达罩、内饰件)中的应用进展。尽管植物基复合材料应用潜力巨大,但其界面结合弱、湿热环境稳定性差、阻燃性不足及适航认证缺失等问题仍然严峻。文章最后从高性能混合结构设计、数字化制造与标准化体系构建、全生命周期绿色管理等方面展望了未来发展方向,为推动植物基复合材料在低空经济领域的规模化应用提供参考。

     

    Abstract: The low-altitude economy has been established as a national strategic emerging industry. The explosive development of Unmanned Aerial Vehicles (UAVs) and Electric Vertical Take-off and Landing (eVTOL) aircraft poses stringent requirements for materials to be "lightweight, low-cost, and sustainable." By virtue of their high specific strength, excellent vibration damping properties, and green low-carbon attributes, as well as advantages such as low cost, green manufacturing, and waste recyclability, plant-based composites have become a critical pathway to breaking through the material bottlenecks of low-altitude aircraft. This paper systematically reviews the constituent systems of plant-based composites (plant fiber/bio-based resins) and provides an in-depth analysis of key technologies, including raw material pretreatment (physical/chemical/biological modification), interface compatibility optimization mechanisms, and advanced manufacturing processes tailored for aircraft components (e.g., resin transfer molding, 3D printing). On this basis, the application progress in primary load-bearing structures (fuselage, wings, and empennage), propulsion systems, and functional components (protective covers, radomes, and interiors) of low-altitude aircraft is comprehensively surveyed. Although plant-based composites hold huge application potential, challenges such as weak interfacial bonding, poor stability in hydrothermal environments, insufficient flame retardancy, and absence of airworthiness certification remain severe. Finally, the article prospects future development directions from the aspects of high-performance hybrid structural design, digital manufacturing and standardization system construction, and full lifecycle green management, providing a reference for promoting the large-scale application of plant-based composites in the low-altitude economy.

     

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