全生物质基干法再生坯革的构建及其力学与卫生性能

Construction of fully biomass-based regenerated leather crust via dry-process and its mechanical and hygienic properties

  • 摘要: 传统干法再生革高度依赖合成高分子作为黏合与增强成分,导致其环保属性差、耐挠曲性能与卫生性能不足。为解决该问题,提出一种“全生物质基”复合再生坯革的构建策略:以制革含铬革屑纤维(CLS)为主体材料,引入天然高中空率木棉纤维(KF)作为长程桥接相,并辅以预糊化变性淀粉(MS)作为绿色黏合剂,通过热压成型工艺成功制备了具有多层级结构的KF/CLS@MS复合再生坯革。结果表明,MS糊化后在纤维基体间构建了广泛的氢键网络,实现了异质纤维间的紧密界面结合。当KF和MS含量分别为2.0%和13.3%时,综合性能达到最优:抗张强度为2.59 MPa,耐挠次数突破8万次。机理分析揭示,柔韧的KF在基体中发挥了“长程桥接-柔性耗能”效应,显著提升了材料的动态疲劳抗性;同时,其独特的中空结构赋予了材料优异的透气性(439 mL/(cm2·h))、透湿性(1118 g/m2·24 h)及保暖性(导热系数为0.13 W/(m·K))。研究结果为皮革固废的高值化利用与绿色功能化再生革的开发提供了新思路。

     

    Abstract: The traditional dry process for producing regenerated leather relies heavily on synthetic polymers, which results in poor flex resistance, inadequate hygienic properties, and reduced environmental sustainability. To address these issues, a fully biomass-based composite regenerated leather crust was developed. In this approach, chrome-tanned leather shavings (CLS) were used as the primary matrix, natural high-hollowness kapok fibers (KF) were introduced as a long-range bridging phase, and modified starch (MS) served as a green binder. A multi-level structured KF/CLS@MS composite was subsequently prepared via hot-pressing molding. The results demonstrate that gelatinized MS constructs an extensive hydrogen bond network, achieving tight interfacial bonding among the heterogeneous fibers. At a KF content of 2.0% and an MS content of 13.3%, the composite exhibits optimal comprehensive performance: the tensile strength reaches 2.59 MPa, and the flex resistance exceeds 80,000 cycles. Mechanism analysis reveals that the flexible KF creates a “long-range bridging and flexible energy dissipation” effect, significantly enhancing the dynamic fatigue resistance. Furthermore, the unique hollow structure of KF provides the material with excellent air permeability (439 mL/(cm2·h)), water vapor permeability (1118 g/(m2·24 h)), and thermal insulation (thermal conductivity of 0.13 W/(m·K)). This study offers an innovative approach for the high-value utilization of leather solid waste and the development of green, functional regenerated leather products.

     

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