聚合物直接共混阻燃方法研究进展

Research progress on flame retardant methods of polymer direct blending

  • 摘要: 聚合物直接共混阻燃是制备阻燃材料最常用且工艺简单的方法之一,在工业应用中占有重要地位。本文系统综述了直接共混法制备聚合物阻燃材料的研究进展,重点阐述了常规添加剂、有机-无机杂化体系、一体化膨胀、纳米复合、原位增强、催化炭化及生物基阻燃等多种策略的阻燃机理与应用效果。分析表明,通过组分设计与结构调控(如杂化、纳米化、催化炭化等),可显著提升材料的极限氧指数,通过垂直燃烧UL-94 V-0等级,并有效降低峰值热释放速率(pHRR)和生烟量,同时改善其力学性能。最后指出,开发高效、环保、多功能协同且与基体相容性好的新型阻燃体系,是未来聚合物阻燃材料的重要发展方向。

     

    Abstract: Direct blending of flame retardants into polymer matrices is one of the most common and straightforward methods for preparing flame retardant materials, holding significant importance in industrial applications. This review systematically summarizes recent advances in polymer flame retardant materials prepared by direct blending, with a focus on various strategies including conventional additive-type flame retardants (inorganic and organic), organic-inorganic hybrid systems, "all-in-one" intumescent flame retardance, nanocomposite approaches, in-situ reinforcement, catalytic carbonization, and directly added bio-based flame retardants. The flame retardant mechanisms and application performances of these strategies are discussed in detail. Analysis shows that through component design and structural control (e.g., hybridization, nanonization, integration, catalytic carbonization), the limiting oxygen index (LOI) of the materials can be significantly enhanced, enabling them to pass the UL-94 V-0 rating, while effectively reducing the peak heat release rate (pHRR), total heat release (THR), and smoke production. Furthermore, the mechanical properties can be simultaneously improved. Finally, it is pointed out that the development of novel flame retardant systems characterized by high efficiency, environmental friendliness, multifunctional synergy, and good matrix compatibility is a crucial future direction for polymer flame retardant materials.

     

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