含冲击损伤厚/薄层混杂复合材料的压缩力学行为

Compressive mechanical behavior of hybrid laminates made of thick- and thin- plies with impact damages

  • 摘要: 由于薄铺层复合材料的损伤抑制能力,厚薄层层级混杂设计可显著提高复合材料结构的冲击阻抗。为了研究厚薄层混杂复合材料的冲击后压缩(Compression after Impact,CAI)力学行为,以准各项同性厚铺层层合板为基准,设计了两组厚薄层混杂层合板,采用低速冲击(Low-velocity Impact,LVI)的方式在层合板内部引入损伤,基于超声C扫检测结果制备非标压缩试验件,开展含冲击损伤复合材料层合板的非标压缩试验,采用数字图像相关(Digital Image Correlation,DIC)技术实时监测层合板的面外变形行为,采用相机记录试样件侧面的压缩失效特征。试验结果表明:厚薄层混杂设计显著地提高了复合材料层合板的有效剩余压缩刚度和剩余压缩强度;压缩载荷下厚铺层层合板与厚薄层混杂层合板损伤特征存在差异。其中,厚铺层层合板在中性层附近出现大量的聚集性基体裂纹,而厚薄层混杂层合板在中性层附近出现子层合板的剪切破坏,且呈现出明显的剪切失效断面。以上试验研究可为厚薄层混杂结构的轻量化设计和安全性评估提供参考。

     

    Abstract: The ply level hybridization of thin plies and thick plies can significantly improve the impact damage resistance of composite structures because of thin-ply composites with the obvious damage suppression capability. To study the mechanical behavior of compression after impact (CAI) of hybrid laminates, two hybrid laminates were designed based on the quasi-isotropic thick-ply laminate. The low-velocity impact (LVI) method was used to introduce damages inside the laminates. No-standard compression specimens were prepared based on the ultrasonic C-scan test results. Subsequently, non-standard compression tests of laminated composites with impact damages were carried out. The digital image correlation (DIC) technology was selected to real-time monitor the outside surface deformation behavior of laminated plates. The compression failure characteristics on the side of the specimens were recorded by camera. Experimental results show that the hybrid design of thick- and thin- plies improves the effective residual compressive stiffness and residual compressive strength of composite laminates. The damage characteristics of thick-ply laminates and hybrid laminates subjected to compressive loading are different. Among them, thick-ply laminates exhibit a large number of aggregate matrix cracks near the neutral layer, while hybrid laminates exhibit shear failure of sub-ply plates near the neutral layer and show a distinct shear failure plane. The outputs of this experimental research can provide reference for lightweight design and safety evaluation of hybrid structures made of thin plies and thick plies.

     

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