缠绕层裂纹对铝内胆碳纤维复合材料气瓶爆破性能的影响

Effect of winding layer crack on burst performance of carbon fiber composite cylinder with aluminum liner

  • 摘要: 为了研究筒身缠绕层裂纹对铝内胆碳纤维复合材料气瓶爆破性能的影响规律,开展了铝内胆碳纤维复合材料气瓶的缠绕设计和制备,通过预制筒身缠绕层轴向裂纹和进行气瓶水压爆破实验,获得了含轴向裂纹气瓶的爆破强度及破坏特征,并与未预制裂纹气瓶的水压爆破试验结果进行了比较分析。建立了基于材料渐进损伤和扩展有限元法的铝内胆碳纤维复合材料气瓶爆破强度和破坏模式分析模型,预制和未预制裂纹气瓶的爆破模拟结果与试验吻合较好。分析了预制裂纹对气瓶最外侧和最内侧缠绕层轴向与环向两条路径上单元纤维方向应力,以及轴向裂纹参数对气瓶缠绕层应力及其爆破性能的影响规律。随预制裂纹深度增加,气瓶缠绕层失效面积增加,裂纹深度对气瓶爆破压力降低程度的影响先增大后减小;随预制裂纹长度增加,气瓶缠绕层失效面积增加,裂纹长度对气瓶爆破压力降低程度的影响逐渐减小;随预制裂纹数量增多,气瓶缠绕层总失效面积增加但单条裂纹对应失效面积减少,裂纹数量对气瓶爆破压力降低程度的影响逐渐减小;气瓶筒身段预制裂纹位置变化对缠绕层失效面积及爆破压力的影响较小。

     

    Abstract: This study aims to investigate the effect of winding layer crack on the burst performance of a carbon fiber composite cylinder with an aluminum liner. The composite cylinders for testing were designed and prepared. Axial crack was prefabricated on the winding layer of the cylinder, and the burst test was carried out. The burst strength and failure characteristics of the cylinder with axial crack were obtained, and the results were compared with that of the cylinder without crack. A burst strength and failure mode analysis model based on progressive damage and extended finite element method was established. The burst simulation results of the cylinders with and without axial crack are in good agreement with the experiments. The influence of the crack on the stresses in the fiber direction of the elements along the axial and circumferential paths in the outermost and innermost winding layers of the cylinder was discussed. And the influence of axial crack parameters on the stress distribution and burst performance of the cylinder was analyzed. With the increase of crack depth, the failure area of the winding layer of the cylinder increases, and the influence of crack depth on the reduction degree of the burst pressure first increases and then decreases; with the increase of crack length, the failure area of the winding layer of the cylinder increases, and the influence of crack length on the reduction degree of the burst pressure decreases gradually; with the increase of crack quantity, the failure area of the winding layer of the cylinder increases, and the influence of crack quantity on the reduction degree of the burst pressure decreases; the change of crack location in the winding layer of the cylindrical part of the cylinder has little influence on the failure area of the winding layer and the burst pressure.

     

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