冷喷涂增材制造铝基复合材料研究进展

Research Progress in Cold Spray Additive Manufacturing of Aluminum Matrix Composites

  • 摘要: 冷喷涂增材制造(Cold Spray Additive Manufacturing,CSAM)作为一种新兴的固态增材制造技术,因其在沉积过程中无相变、氧化程度弱、热影响区小等优势,在铝基复合材料(Aluminum Matrix Composites,AMCs)制备领域展现出巨大潜力。本文系统综述了冷喷涂增材制造技术在铝基复合材料中的应用研究进展,重点探讨了复合粉末的制备方法以及不同工艺参数和后处理工艺对涂层性能的影响。研究表明,CSAM AMCs在耐磨性、耐蚀性和疲劳性能方面表现优异,尤其在航空航天、汽车及医疗等领域具有广阔应用前景。然而,当前仍面临涂层性能稳定性较差、能耗高及界面结合精度不足等挑战,未来需通过优化工艺参数、开发新型后处理技术及探索低成本喷涂气体,推动CSAM技术的工业化应用与可持续发展。

     

    Abstract: Cold Spray Additive Manufacturing (CSAM), as an emerging solid-state additive manufacturing technique, has demonstrated significant potential in the fabrication of aluminum matrix composites (AMCs) owing to its inherent advantages, including the absence of phase transformation, very limited oxidation, and a very narrow heat-affected zone during the deposition process. This article provides a systematic review of recent advances in the application of CSAM technology for AMCs, with a particular focus on composite powder preparation methods, as well as the influence of process parameters and post-treatment techniques on coating performance. Research indicates that CSAM AMCs exhibit superior wear resistance, corrosion resistance, and fatigue properties, making them highly promising for applications in aerospace, automotive, biomedical industries and so on. Nevertheless, challenges such as inconsistent coating performance, high energy consumption, and insufficient interfacial bonding strength remain to be addressed. Future research should prioritize process parameter optimization, development of advanced post-treatment methods, and exploration of cost-effective spray gases to facilitate the industrial adoption and sustainable advancement of CSAM technology.

     

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