复合材料液体成型技术中的孔隙形成、演化及调控研究进展

Research progress on void formation, evolution, and control in liquid composite molding technology

  • 摘要: 干纤维液体成型是实现飞机复合材料结构高性能低成本制造的关键技术路线之一,而孔隙是液体成型构件中最主要的缺陷形式,孔隙缺陷的极小化和稳定性控制是实现液体成型在飞机结构深度应用的关键。本文综述了复合材料液体成型技术孔隙形成与调控方面近十年的研究进展,主要探讨了预制体微细观几何构建、树脂多尺度流动分析、孔隙形成与演化机制以及孔隙缺陷调控等四个方面的研究现状,并对应分析了存在的问题和挑战。综述表明,干纤维织物几何构型和预成型工艺参数的离散性及其相互影响,引起了预制体渗透率空间场分布,导致树脂流动的随机性和孔隙缺陷的不确定性。在此基础上,总结出了一种基于树脂随机流动的液体成型工艺稳健性设计流程。最后,面向孔隙缺陷稳定控制需求,展望了树脂多尺度随机性流动建模、算法和工艺优化方面的发展方向。

     

    Abstract: Liquid composite molding (LCM) is a key technology achieving high-performance, low-cost manufacturing of composite structures for aircraft. Voids are the most significant defect in LCM components, and minimizing void defects and controlling their stability are crucial for the wide application of liquid molding in aircraft structures. This paper reviewed the research progress on void formation and control in LCM over the past decade. It primarily explored the current state of research in four areas: micro- and meso-geometry construction of preforms, multi-scale resin flow analysis, mechanisms of void formation and evolution, and strategies for controlling void defects. The review indicated that the internal geometry variability in dry fabrics and the parameters of the preforming process, as well as their mutual influences, lead to the spatial field distribution of preform permeability, resulting in randomness in resin flow and uncertainty in void defects. Based on this, a robust design process for LCM based on random resin flow analysis was summarized. Finally, to meet the needs of stable control of void defects, the paper anticipated developments in multi-scale stochastic flow modeling, algorithms, and process optimization.

     

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