阻燃、抗熔滴一体化CNSs-BA/PET复合材料的制备及性能

Preparation and properties of CNSs-BA/PET composites integrated with flame retardancy and melt-drop resistance

  • 摘要: 聚对苯二甲酸乙二醇酯(PET)的易燃问题极大地威胁着人们的生命和财产安全,但通用阻燃剂无法兼顾其阻燃和抗熔滴需求。为同时改善PET的阻燃性和抗熔滴性,在碳纳米球(CNSs)表面接枝芳香席夫碱(BA)制备了一种新型的纳米碳基复合阻燃剂CNSs-BA,并将其通过熔融共混法引入PET中制备了复合材料。对CNSs-BA阻燃剂的形貌结构和热稳定性进行了表征,并研究了CNSs-BA/PET复合材料的阻燃性及其阻燃机制。结果表明:CNSs-BA为粒径50 nm左右的球状颗粒,热稳定性良好。当CNSs-BA添加量仅为2.0wt.%时,CNSs-BA/PET的LOI从PET的21.0%提高至28.1%,阻燃等级达到UL-94 V-0级,峰值热释放速率降低了46.3%。阻燃机制研究表明:CNSs-BA/PET表现出典型的凝聚相阻燃机制,CNSs-BA的引入可显著提高PET的成炭性,CNSs-BA/PET的高温残炭量较纯PET提高了55.4%,且其成炭量的实际值大于理论值。与纯PET相比,CNSs-BA阻燃剂的引入使PET熔融之后发生了高温交联,使得CNSs-BA/PET燃烧生成的炭层致密性、连续性和热稳定性均显著提高。

     

    Abstract: The inherent flammability of polyethylene terephthalate (PET) poses a considerable THReat to human lives and property, yet conventional flame retardants fail to adequately address both flame resistance and melt-drop concerns. To effectively enhance both the flame retardancy and melt-drop resistance of PET, a novel nanocarbon- method. The morphology structure and thermal stability of CNSs-BA were characterized. The flame retardancy of based composite flame retardant, CNSs-BA, was prepared by grafting aromatic Schiff bases (BA) on the surface of carbon nanospheres (CNSs), and the composite was prepared by introducing CNSs-BA into PET via melt blending CNSs-BA/PET composites and its flame retardant mechanism were investigated. The results show that the CNSs-BA with the addition of just 2.0wt.% of CNSs-BA, the limiting oxygen index (LOI) of the CNSs-BA/PET composite increased significantly from 21.0% to 28.1%, achieving a UL-94 V-0 flame retardant grade. Furthermore, the peak heat exhibit a spherical shape with a particle size approximating 50 nm and possess remarkable thermal stability. Notably, release rate was reduced by an impressive 46.3%. The investigation into the flame retardant mechanism revealed that the CNSs-BA/PET composite exhibits a typical condensed-phase flame retardant behavior. The introduction of CNSs-BA greatly enhances the char formation of PET, with the high-temperature char residual of the composite increasing by 55.4% compared to pure PET, and the actual value of char formation exceeds the theoretical value. Moreover, the addition of CNSs-BA flame retardant triggers high-temperature crosslinking in PET after melting, leading to a substantial improvement in the density, continuity and thermal stability of the char layer formed during the combustion of the CNSs-BA/PET composite.

     

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