网络结构与界面改性增强石墨膜/环氧复合材料电热性能

Enhanced electrothermal performance of graphite film/epoxy composites via network structure and interface modification

  • 摘要: 选用具有高导热性和电热转化性能的石墨膜作为功能填料以此制备高性能环氧电热复合材料。首先通过多巴胺-硅烷偶联剂对石墨膜功能化处理并随后构筑功能化石墨膜导热网络结构,随后利用环氧树脂灌封制备了具有电热转换功能的高导热石墨膜/环氧复合材料。SEM、FTIR、XRD和接触角测试仪测试结果证明了多巴胺是以共价键作用沉积在石墨膜表面并为硅烷偶联剂的接枝提供了反应位点,改性后的石墨膜表面形貌发生了变化,但其相结构不变,且改性石墨膜与环氧树脂相容性增强。采用热电偶测温仪、红外热成像仪、导热系数仪及融冰试验对石墨膜/环氧复合材料的导热性能、热电转化性能进行了测试表征。测试结果表明:网络结构构筑赋予了复合材料各项优异的导热性,且其导热性随着石墨膜改性作用和含量的增加而提高。当改性石墨膜含量为31.9wt%时,其复合材料导热系数达到了7.14 W·(m·K)−1,其在12 V的电压下,样品的表面温度可在80秒内从室温迅速升高到120℃,并在60秒内完全融化冰块。

     

    Abstract: To fabricate high-performance polymer-based electrothermal composites, graphite film with high thermal conductivity and electrothermal conversion efficiency was used as a functional filler. Firstly, The graphite film was functionalized through a dopamine-silane coupling agent treatment, followed by the construction of a thermally conductive network structure of functionalized graphite film. Finally, the functionalized graphite film was incorporated into epoxy resin to fabricate high thermal conductivity graphite film/epoxy composites with electrothermal conversion function. The modification mechanism of graphite film was characterized by Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectra (FTIR), X-ray Diffraction (XRD) and contact angle measurements. The results indicated that dopamine covalently bonded to the graphite film surface, providing reactive sites for the grafting of silane coupling agents. The surface morphology of the modified graphite film changed, but its phase structure remained unaltered, and the compatibility with epoxy resin was enhanced. The thermal conductivity and electrothermal conversion performance of the graphite film/epoxy composites were systematically investigated by thermocouples, infrared thermal imaging, thermal conductivity measurements, and ice-melting tests. The results revealed that the constructed network structure endowed the composites with superior thermal conductivity, which was further enhanced by the modification and increased content of graphite film. Notably, the composite with 31.9wt% modified graphite film exhibited a high thermal conductivity of 7.14 W·(m·K)−1. Under a voltage of 12 V, the surface temperature of the composite could rapidly increase from room temperature to 120℃ within 80 s and completely melt an ice cube within 60 s, demonstrating its excellent electrothermal conversion capability.

     

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