钨包覆金刚石/铜复合材料界面结构调控与热膨胀性能

Interface structure regulation and thermal expansion coefficient of tungsten-coated diamond/copper composites

  • 摘要: 采用磁控溅射法在金刚石表面镀制了300 nm的钨包覆层,研究了热处理参数对金刚石表面钨包覆层物相转变的影响。采用压力熔渗法将热处理后的钨包覆金刚石与铜制备成复合材料,并系统研究了钨包覆层物相演变对金刚石/铜复合材料热膨胀系数的影响。结果表明,在900℃时W包覆层与金刚石颗粒开始反应形成W2C;随着热处理温度的升高,金刚石颗粒中的C原子逐渐与W、W2C反应形成WC相;在1200℃时,金刚石表面C原子在高温下趋向于石墨化。钨包覆层的物相演变显著影响着金刚石/铜复合材料的界面结合,进而影响其热膨胀系数。随着W相逐渐转变为相应的碳化物相(W2C、WC)时,复合材料的界面间隙逐渐消失,金刚石体积分数增大,复合材料的热膨胀系数呈先减后增变化,与Turner、Kerner模型计算结果的变化趋势一致,当复合材料的界面结构为Diamond/WC/W2C/Cu时,其热膨胀系数低至6.35 × 10−6 K−1 (50℃)。良好的界面结合及界面层的低热膨胀系数和高弹性模量对提高载荷传递效率和降低复合材料的热膨胀系数起到了关键作用,为金刚石/铜复合材料热膨胀性能的优化及界面碳化物层的选择提供了理论依据。

     

    Abstract: Tungsten (W) coating with thickness of 300 nm was deposited on the diamond surface by magnetron sputtering, and the influence of heat treatment parameters on the phase transformation of the W coating on the diamond surface was studied. The W-coated diamond particles after heat treatment were then prepared into Cu matrix composites by pressure infiltration. The influence of the phase evolution of the W coatings on the thermal expansion coefficient of the Diamond/Cu composite was studied systematically. The results show that the W coatings on the diamond particles begin to react with the diamond to form W2C at 900℃. As the heat treatment temperature increases, the C atoms in the diamond particles gradually react with W and W2C to form WC phase. Noteworthy, the C atoms on the diamond surface tend to graphite at high temperature of 1200℃. The evolution of the tungsten-coating phase significantly influences the interface bonding of the diamond/Cu composites, and subsequently impacting its coefficient of thermal expansion. As the W phase gradually transforms into the corresponding carbide phases (W2C, WC), the interface gap in the composite diminishes, leading to an increase in the effective volume fraction of diamond. Consequently, the coefficient of thermal expansion exhibits a fluctuating trend with initial decrease followed by an increase, consistent with variations predicted by Turner and Kerner models. In cases where the interface structure of the composites is Diamond/WC/W2C/Cu, its coefficient of thermal expansion can be as low as 6.35×10−6 K−1 (50℃). Good interface bonding and the low thermal expansion coefficient and high elastic modulus of the interface layer play a critical role in enhancing load transfer efficiency and reducing the coefficient of thermal expansion for the composite. This work provides a theoretical basis for optimizing the coefficient of thermal expansion of diamond/copper composite and the selection of the interface carbide layer.

     

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