风电叶片主梁结构热点裂纹扩展寿命预测方法

Structural hotspot crack propagation life prediction method for wind turbine blade main beam

  • 摘要: 风速、裂纹长度与角度等参数直接影响风电叶片主梁裂纹扩展寿命预测精度。以叶片主梁为研究对象,基于某风电场实测风速数据确定叶片主梁结构热点,通过扩展有限元探究了变载荷和不同裂纹形态特征叶片主梁结构热点裂纹扩展寿命递变规律;基于J积分建立主梁裂纹扩展寿命模型,以此提出融合J积分与Sobol灵敏度分析的主梁裂纹扩展寿命预测方法。研究发现:5 m/s、11.4 m/s和25 m/s三种风速工况下,裂纹角度为5°, 45°和45°, 90°的主梁裂纹扩展寿命分别平均减小45%/5°和16%/5°;裂纹长度与应力是主梁裂纹扩展寿命预测的关键参数,总灵敏度分别为0.617和0.372;长度区间1 mm, 2 mm主梁裂纹扩展寿命均值为1228, 18717,长度区间2 mm, 3 mm主梁裂纹扩展寿命均值为570, 4964。本研究为区域化叶片主梁裂纹扩展寿命评估提供科学依据。

     

    Abstract: The predicting precision of the crack extension life of wind turbine blade main beams is affected by wind speed, crack length and angle, and others directly. The main beam of the blade is as research object. The hot spots of the blade main beam are determined based on the measured wind speed data of a wind farm. Then, the crack extension life is investigated through the extended finite element method(XFEM), with variable loads and different crack characteristics. Meanwhile, The crack extension life model is developed by J-integral, and then a life prediction method is proposed by combine J-integral and Sobol sensitivity. As a result, the crack extension life is reduced by 45%/5° and 16%/5° under three types of wind conditions, 5 m/s, 11.4 m/s and 25 m/s with crack angles of 5°, 45° and 45°, 90°. Crack length and stress are the key point for the prediction of crack extension life, with total sensitivity of 0.617 and 0.372, respectively. The mean values of crack extension life for the length range 1 mm, 2 mm are 1228, 18717, and the length range 2 mm, 3 mm are 570, 4964. This investigation provides a scientific basis for the evaluation of crack propagation life with regional characteristics.

     

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