十八胺改性SiO2/硅丙复合涂层的制备及混凝土腐蚀防护研究

Preparation of octadecylamine modified SiO2/silicon-acrylic composite coating and concrete corrosion protection

  • 摘要: 针对混凝土冻融循环中受到氯离子腐蚀的问题,以乙烯基三乙氧基硅烷(TES)作为有机硅单体,甲基丙烯酸甲酯、丙烯酸丁酯、丙烯酸为主要原料,通过半连续种子乳液聚合法制备硅丙乳液TSA,用十八胺(ODA)对纳米SiO2进行表面功能化处理,得到ODA-SiO2作为改性纳米颗粒,将二者物理混合后制备复合涂层。研究了TES的用量对硅丙乳液性能的影响,以及ODA-SiO2的掺量对复合涂层的力学、疏水、耐老化及耐腐蚀性能的影响并探讨其防护机制。结果表明,当TES用量为6wt%时,TSA粒径分布集中在122 nm,玻璃化转变温度为4.22℃,具有较低的表面能,ODA-SiO2掺量为2wt%时复合涂层具有最佳的力学性能和最低的氯离子渗透量0.308×10−3 mg/(cm2·d),有较好的致密性,吸水率最低为3.94%,涂覆在混凝土表面后6 h电通量为559.44 C,经过50次冻融循环后混凝土的抗压强度损失率为17.3%,粘结强度为1.83 MPa,对混凝土起到有效腐蚀防护作用。

     

    Abstract: The phenomenon of chloride ion corrosion in concrete during freeze-thaw cycles was addressed. A silicone-acrylic emulsion (TSA) was synthesized via semi-continuous seeded emulsion polymerization. TES served as the organosilicon monomer, while methyl methacrylate, butyl acrylate, and acrylic acid were used as main raw materials. Nano-SiO2 was surface-functionalized with octadecylamine (ODA) to prepare modified nanoparticles. Composite coatings were fabricated by physically mixing TSA and ODA-SiO2. The impact of TES content on TSA emulsion properties was analyzed. The effects of ODA-SiO2 addition on coating performance, including mechanical strength, hydrophobicity, aging resistance, and corrosion resistancewere examined. The protective mechanisms were also explored. The results indicate that the TSA emulsion prepared with 6wt% TES shows a narrow particle size distribution centered at 122 nm, the glass transition temperature of 4.22°C, and low surface energy. When the ODA-SiO2 content are 2wt%, the composite coating achieves optimal mechanical properties and the lowest chloride ion penetration of 0.308×10−3 mg/(cm2·d). It exhibits high compactness, with the lowest water absorption rate of 3.94%. After application on concrete, the 6h electric flux is 559.44 C. Following 50 freeze-thaw cycles, the concrete demonstrates a compressive strength loss rate of 17.3% and bonding strength of 1.83 MPa, confirming effective corrosion protection for concrete.

     

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