基于氧化-矿化双速调控的CaCO3@CNFs杂化材料:制备、表征及其在水泥中的应用

CaCO3@CNFs Hybrid Materials Based on Dual-Rate Regulation of Oxidation and Mineralization: Preparation, Characterization, and Application for Cement

  • 摘要: 纳米纤维素(Cellulose nanofibrils, CNFs)在增强水泥基材料方面潜力显著,但其在高碱性水泥孔隙液中存在降解的风险,导致后期增强效果不佳。为提高CNFs在水泥基体中的长期增强作用,本研究提出“氧化-矿化”双改性策略,制备了碳酸钙包覆的羧基化纳米纤维素(CaCO3@CNFs)杂化材料。以漂白竹浆为原料,通过TEMPO氧化制备羧基化CNFs,进而通过原位矿化在纤维表面形成CaCO3包覆层。结果表明,优化条件下可获得羧基含量1.19 mmol/g的CNFs,控制Na2CO3低速(0.5 mL/min)滴加速率时可构建稳定的“线-壳”杂化结构。掺入0.10% CaCO3@CNFs的水泥净浆28天和90天抗压强度分别达73.4 MPa和85.5 MPa,28-90天龄期强度增长16.5%,性能显著优于单掺CNFs或纳米碳酸钙组。CaCO3包覆层有效保护了CNFs,使其在水泥碱性环境中仍能长期保持结构稳定与增韧功能,同时发挥了纳米碳酸钙的早期成核和CNFs的长期增韧作用,为制备高性能水泥基复合材料提供了新思路。

     

    Abstract: Cellulose nanofibrils (CNFs) show great potential for enhancing cement-based materials, but their susceptibility to degradation in the high-alkaline pore solution of cement may lead to the reduced long-term reforcement effect. This study aimed to improve the long-term reforcement effect of CNFs in cement matrix by developing a calcium carbonate-coated carboxylated cellulose hybrid material (CaCO3@CNFs) based on a dual-modification strategy. Using bleached bamboo pulp as raw material, carboxylated CNFs were first prepared via TEMPO-mediated oxidation, followed by in-situ mineralization to form a CaCO3 coating on the fiber surface. The results show that under optimized conditions, CNFs with a carboxyl content of 1.19 mmol/g were obtained, and a stable "core-shell" hybrid structure was successfully constructed by controlling the Na2CO3 solution dropping rate at a slow 0.5 mL/min. Cement paste incorporated with 0.10% CaCO3@CNFs achieved 28-day and 90-day compressive strengths of 73.4 MPa and 85.5 MPa, respectively, with a 16.5% strength increase between 28 and 90 days, significantly outperforming pastes with only CNFs or nano-calcium carbonate. The CaCO3 coating effectively protected the CNFs, enabling them to maintain structural stability and toughening function in the alkaline cement environment over the long term, while leveraging the early-age nucleation effect of nano-CaCO3 and the long-term bridging and toughening effect of cellulose. This work provides a novel strategy for preparing high-performance and durable cement-based composites.

     

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