基于仿真优化的磁针磁力研磨对镁钙锌合金表面性能影响的研究

Study on the Effects of Simulation-Optimized Magnetic Needle Abrasive Machining on Surface Properties of Mg-Ca-Zn Alloy

  • 摘要: 医用镁合金作为接骨板植入体材料有着良好的生物相容性和可降解性,其不仅可以降低体内炎症和排斥反应的发生,还可以随着受损骨骼的愈合在体内逐步降解,免去二次手术取出。然而加工成形的镁合金表面性能较差,导致镁合金的大规模临床使用受到阻碍。本文使用磁针磁力研磨工艺对Mg-1.6Ca-2.0Zn合金进行研磨处理,以获取不同研磨程度的试样表面,探究该工艺对镁合金性能的影响。由于传统的磁针磁力研磨机因存在磁场盲区,研磨效率较低,本文通过Maxwell对磁极盘进行磁场仿真优化,设计出两种磁极盘并比较磁场强度大小,并通过SolidWorks结构建模添加磁极盘的往复运动,提升磁场的均匀性、减小磁场死角。使用两种磁极排布的磁场分别对工件进行磁力研磨,通过硬度实验、摩擦磨损实验和电化学实验来表征不同研磨程度对镁合金性能的影响。结果表明与未经过磁力研磨的工件相比,磁力研磨可以提高镁合金表面硬度、耐磨性能和耐腐蚀性能,且强度大的磁场对提高镁合金性能的效果更加显著。

     

    Abstract: Medical magnesium alloys have excellent biocompatibility and degradability as bone plate implant materials, which not only reduce the occurrence of inflammation and rejection reactions in vivo, but also gradually degrade in the body as the damaged bone heals, eliminating the need for second surgery for removal. However, the poor surface properties of processed magnesium alloys hinder their large-scale clinical application. In this study, the needle-type magnetic abrasive finishing (MAF) process was used to treat Mg-1.6Ca-2.0Zn alloy to obtain specimen surfaces with different grinding degrees, exploring the effects of this process on the properties of magnesium alloys. Due to the magnetic field blind spots in traditional needle-type magnetic abrasive machines leading to low grinding efficiency, magnetic field simulation optimization of the magnetic pole disk was carried out using Maxwell. Two types of magnetic pole disks were designed and compared in terms of magnetic field intensity. Reciprocating motion of the magnetic pole disk was added through SolidWorks structural modeling to improve magnetic field unif- ormity and reduce magnetic field dead zones. Magnetic abrasive finishing of workpieces was performed using magnetic fields with two different pole arrangements. Hardness tests, friction and wear tests, and electrochemical tests were used to characterize the effects of different grinding degrees on the properties of magnesium alloys. The results show that compared with unprocessed workpieces, magnetic abrasive finishing can improve the surface hardness, wear resistance, and corrosion resistance of magnesium alloys, and the magnetic field with higher intensity has a more significant effect on enhancing the properties of magnesium alloys.

     

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