高性能纤维单丝准静态横向压缩力学性能表征方法

Quasi-static Transverse Compression Mechanical Properties of a Single High Performance Fibre Characterization Method

  • 摘要: 高性能纤维织物和复合材料在经历高速冲击时,冲击点附近的纤维材料发生横向压缩变形,影响织物和复合材料的弹道极限。本文展示了一种纤维尺度的材料横向压缩实验装置,用于探究纤维材料在横向压缩载荷下的变形机制。本装置通过双纤维压缩法减少单根纤维压缩时压板表面粗糙度和偏心加载的影响,通过优化位移传感器装夹方式显著降低位移测量的系统误差,通过减小压板尺寸提高压缩变形量程,通过优化压板材料降低实验装置的加工成本和时间。在本文中,作者首先介绍了实验装置组成和实验步骤,通过无样品加载实验和误差传递性分析确定系统不确定度,再设计薄膜压缩实验校核系统,然后以聚对苯二甲酰对苯二胺纤维为例开展实验,阐述实验方法的创新,通过扫描电子显微镜(SEM)对加载后的试样进行形貌分析表明,纤维材料获得了稳定和均匀的压缩变形,进一步验证了实验方法的合理性。最后,本文基于实验测试结果介绍了纤维横向压缩名义应力-应变曲线和各项力学性能参数的近似计算方法。研究表明,相比传统的双纤维压缩测试系统,本文提出的表征方法可将系统不确定度从25.32%降低至4.77%,最大可测压缩应变由60%提升至75%,在提高精度和量程的同时节约制造成本并加快搭建效率。该表征方法可为织物及复合材料微观力学模型提供实验数据,对评价纤维材料的力学性能、研制新型高性能纤维材料具有一定的指导意义。

     

    Abstract: When high-performance fibre fabrics and composites experience high-speed impact, the fibre materials near the impact point undergo transverse compression deformation, which affects the ballistic limit of the fabrics and composites. This paper presented a fibre-scale experimental device for transverse compression of materials, aiming to explore the deformation mechanism of fibre materials under transverse compression loads. This device reduced the impact of the surface roughness of the compression plates and eccentric loading during single-fibre compression through the dual-fibre compression method. It significantly reduced the systematic error of displacement measurement by optimizing the mounting method of the displacement sensor, increased the compression deformation range by reducing the size of the compression plates, and reduced the processing cost and time of the experimental device by optimizing the material of the compression plates. In this paper, the authors first introduced the composition of the experimental device and the experimental procedure. The system uncertainty was determined through non-sample loading experiments and error transitivity analysis, and then a thin-film compression experiment was designed to calibrate the system. Subsequently, experiments were carried out using poly(p-phenylene terephthalamide) fibre as an example to elaborate on the innovation of the experimental method. Morphological analysis of the loaded specimens using a scanning electron microscope (SEM) shows that the fibre material undergoes stable and uniform compression deformation, further verifying the rationality of the experimental method. Finally, based on the experimental test results, this paper introduces the nominal stress-strain curve of fibre transverse compression and approximate calculation methods for various mechanical property parameters. Research shows that compared with traditional dual-fibre compression testing systems, the characterization method proposed in this paper reduces the system uncertainty from 25.32% to 4.77%, and increase the maximum measurable compression strain from 60% to 75%. It improves the accuracy and range while saving manufacturing costs and accelerating the setup efficiency. This characterization method can provide experimental data for the micromechanical models of fabrics and composites, and has certain guiding significance for evaluating the mechanical properties of fibre materials and developing new high-performance fibre materials.

     

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