壳聚糖/M(OH)(OCH3) (M=Co, Ni)/六偏磷酸钠纳米复合涂层提高芳纶无纺布耐火隔热性能

Enhancement of fire insulation performance for aramid non-woven fabric via chitosan/M(OH)(OCH3) (M=Co, Ni)/sodium hexametaphosphate nano-composite coating

  • 摘要: 随着火灾场景的复杂化和火灾危险性的增加,市场迫切需要高性能耐火隔热纤维以更好保护消防救援人员。本工作利用层层自组装技术,将食品级六偏磷酸钠及复合二维纳米材料M(OH)(OCH3) (M=Co, Ni)的生物质壳聚糖交替涂覆于芳纶纤维无纺布(ANF)表面,制备了新型ANF纳米复合材料。结果表明,涂覆15层样品(CMP/ANF-Ⅲ)在空气中升温至800 ℃,残炭率由1.59%(纯ANF)提高至20.55%,热稳定性显著改善。CMP/ANF-Ⅲ的热释放速率峰值(PHRR)、总热释放速率(THR)较ANF分别降低48.90%、58.57%,阻燃性能显著提高。在垂直燃烧测试中,CMP/ANF-Ⅲ的损毁长度降低至2.4 cm(纯ANF 9.0 cm)。在耐火隔热测试中,纯ANF 12 s被烧穿,而CMP/ANF-Ⅲ在120 s仍保持完整,同时背面温度大幅降低至335 ℃(纯ANF超过500 ℃)。残炭分析表明,CMP/ANF-Ⅲ燃烧后生成致密的炭层,其能有效阻挡火焰的蔓延及与基体之间的热对流,提高无纺布阻燃隔热性能。气相产物分析表明,CMP/ANF-Ⅲ较低温度下即可释放出CO2、H2O、NH3等不燃性气体,起到气相阻燃作用。本工作研制的ANF纳米复合材料为新一代高效耐火防护服装的研发提供支持。

     

    Abstract: With the complexity of fire scenarios and the increasing risk of fire, there was an urgent need for high-performance fire-resistant insulation fibers to be better developed in the market to protect firefighting and rescue personnel. In this work, we used layer-by-layer self-assembly technique to alternately coat food-grade sodium hexametaphosphate and biomass chitosan mixed with two-dimensional nanomaterials M(OH)(OCH3) (M=Co, Ni) on the surface of aramid nonwoven fabric (ANF), and prepared novel ANF composite materials. The results show that after heating from room temperature to 800 ℃ in air, the char yield of the 15BL coated sample (CMP/ANF-Ⅲ) increases from 1.59% (pure ANF) to 20.55%, significantly enhancing its thermal stability. CMP/ANF-Ⅲ exhibits lower peak heat release rate (PHRR) and total heat release (THR), which are 48.90% and 58.57% lower than ANF, demonstrating a significantly improvement in flame retardancy. In the vertical flame test, the damaged length of CMP/ANF-Ⅲ reduces to 2.4 cm (while that of the pure ANF is 9.0 cm). In the fire resistance and insulation test, pure ANF burns through in 12 s, while CMP/ANF-Ⅲ remains unharmed for 120 s, and the backside temperature greatly drops to 335 ℃ (while the pure ANF is over 500 ℃). The analysis of residual char reveals that CMP/ANF-III generates a dense char layer after combustion, effectively blocking the spread of flame and thermal convection with the matrix, thereby improving the flame retardancy and thermal insulation properties of non-woven fabric. Gas phase product analysis shows that CMP/ANF-III can release non-combustible gases such as CO2, H2O, NH3, etc. at lower temperatures, performing a gas phase flame retardant function. The ANF nanocomposite material developed in this work supports the development of a new generation of highly efficient fire-resistant and thermal protective clothing.

     

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