纤维增强树脂基复合材料低温导热性能研究

Cryogenic thermal conductivity of fiber reinforced polymer composites

  • 摘要: 碳纤维增强复合材料兼具优异的力学性能和低热导率,是航天器低温装备支撑结构的理想材料。然而复合材料的导热性能具有显著的温度相关性,影响了复合材料结构的低温安全性分析;同时复合材料内部微结构特征复杂,缺乏有效的导热性能预示方法,不利于材料的绝热设计。为此,本文开展了复合材料低温导热性能的实验表征与理论预测方法研究。基于低温热导率实验表征探明了复合材料及环氧树脂热导率的低温演化规律,揭示了复合材料导热性能低温演化的影响因素。通过引入了纤维拥挤度,构造了考虑纤维随机分布影响的横向热导率理论预示模型,有效提高了单向板横向导热性能的预示精度。研究结果表明,当温度从293 K降至20 K时,单向层合板的纵向热导率和横向热导率由约6.32 Wm−1K−1和0.63 Wm−1K−1降至0.36 Wm−1K−1和0.13 Wm−1K−1。环氧树脂则由293 K时的0.32 Wm−1K−1降20 K时的0.14 Wm−1K−1,较复合材料降幅较小。碳纤维的低温横向热导率通过理论模型反演计算得到,为复合材料结构的低温热设计提供了参数支撑。

     

    Abstract: Carbon fiber reinforced composites are ideal materials for spacecraft cryogenic equipment support structures because of both excellent mechanical properties and low thermal conductivity. However, the thermal conductivity of composites has significant temperature dependence, which affects the cryogenic safety analysis of composite structures. Meanwhile, the composite with complicated internal microstructural features lacks an effective thermal conductivity prediction method, which is not conducive to the adiabatic design of the composites. For this reason, this paper carries out the research on the experimental characterization and theoretical prediction method of cryogenic thermal conductivity of composites. The cryogenic evolution of thermal conductivities of composites and epoxy resins were investigated based on the experimental characterization, and the influencing factors of thermal conductivity of composites were revealed. By introducing the fiber crowding degree, a transverse thermal conductivity theoretical model considering the effect of fiber random distribution was constructed, which effectively improved the prediction accuracy of the transverse thermal conductivity of composite. The results showed that the longitudinal and transverse coefficients of thermal conductivity of the unidirectional laminates were reduced from about 6.32 Wm−1K−1 and 0.63 Wm−1K−1 to 0.36 Wm−1K−1 and 0.13 Wm−1K−1 when the temperature was reduced from 293 K to 20 K, respectively. The thermal conductivity of epoxy resin decreased from 0.32 Wm−1K−1 at 293 K to 0.14 Wm−1K−1 at 20 K, which is a smaller decrease than the composites. The cryogenic transverse thermal conductivity of T800 carbon fiber was also calculated by inversion of the theoretical model, which provides parametric support for the cryogenic thermal design of composite structures.

     

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