碳热冲击制备FeCoNi中熵合金纳米颗粒催化剂及其析氧性能

Preparation and oxygen evolution reaction performance of FeCoNi medium-entropy alloy nanoparticles by carbon thermal shock

  • 摘要: 过渡族金属能够高效地吸附反应物并催化各类化学反应,其凭借低成本和储量丰富等优势,是目前替代贵金属催化剂的最重要、最有前景的材料体系。然而在优化制备工艺和提升催化性能方面仍面临诸多挑战。本文采用碳热冲击工艺(Carbo thermal shock ,CTs),在超短时间内于碳纳米管薄膜(Carbon nanotube films, CNTs)基底上制备了FeCoNi@CNTs中熵合金纳米颗粒(Medium-entropy alloy nanoparticles, MEA NPs)催化剂,该工艺具备耗时短,能耗低等特点。并通过调控CTs工艺参数,实现了MEA NPs的尺寸细小化和成分均匀化。结果表明,当CTs时间在60 ms(60 ms-FeCoNi@CNTs )时,制备出的MEA NPs为FCC结构,尺寸最小,元素分布最为均匀,过短或过长的CTs时间会导致颗粒尺寸变大,数量减少以及元素分布不均。析氧反应(Oxygen evolution reaction, OER)测试结果表明,60 ms-FeCoNi@CNTs在1 mol/L的KOH电解液中具有优异的OER性能及长期运行稳定性,其在电流密度为10 mA/cm2的过电位仅为300 mV。即更细小的MEA NPs代表着更高的比表面积,以暴露更多的Fe,Co,Ni活性位点。而随着CTs时间的延长或缩短,MEA NPs尺寸增大,数量减少,活性位点暴露数量相应减少,导致OER性能的降低。本研究证实了CTs是一种高效、快速的MEA NPs制备方法,为设计高性能OER催化剂提供了新策略。

     

    Abstract: Transition metals can efficiently adsorb reactants and catalyze various chemical reactions. With advantages such as low cost and abundant reserves, they represent the most important and promising material system for replacing precious metal catalysts. However, significant challenges remain in optimizing preparation processes and enhancing catalytic performance. This work employed the carbon thermal shock (CTs) process to synthesize FeCoNi@CNTs medium-entropy alloy nanoparticles (MEA NPs) catalysts on carbon nanotube films (CNTs) substrates within an ultra-short time scale. This process features short processing time and low energy consumption. By adjusting CTs process parameters, the size of MEA NPs was reduced and their composition homogenized. Results indicate that when the CTs duration is 60 ms (60 ms-FeCoNi@CNTs), the synthesized MEA NPs exhibit FCC structure with the smallest size and most uniform element distribution. Both excessively short or long CTs durations lead to larger particle sizes, reduced numbers, and uneven element distribution. Oxygen evolution reaction (OER) testing revealed that the 60 ms-FeCoNi@CNTs exhibited outstanding OER performance and long-term operational stability in 1 mol/L KOH electrolyte, with an overpotential of only 300 mV at a current density of 10 mA/cm2. Smaller MEA NPs correspond to higher specific surface areas, exposing more active Fe, Co, and Ni sites. Conversely, extending or shortening CTs increases MEA NPs size and reduces their number,correspondingly decreasing exposed active sites and degrading OER performance. This work confirms that CTs represent an efficient and rapid method for preparing MEA NPs, offering a novel strategy for designing high-performance OER catalysts.

     

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