锈蚀对钢板表面特性及CFRP板-锈蚀钢板界面黏结性能的影响

Effect of corrosion on the surface properties of steel plate and interfacial bonding properties between CFRP plate and corroded steel plate

  • 摘要: 为研究锈蚀对钢板表面特性及碳纤维增强树脂复合材料(CFRP)板-锈蚀钢板界面黏结性能的影响,开展了6批次锈蚀钢板表面特性测试及22个CFRP板-锈蚀钢板双搭接试件的拉伸试验,揭示了锈蚀对钢板表面形貌与粗糙度、表观接触角与表面自由能以及CFRP板-钢板黏结界面破坏模式、有效黏结长度、极限荷载的影响。研究结果表明:随着腐蚀龄期不断增大,均匀腐蚀与点蚀交替主导钢板表面形貌特征变化,钢板表面粗糙度与表面自由能均出现周期性上下波动;CFRP板-锈蚀钢板黏结界面主要呈钢板/胶层界面剥离与CFRP板/胶层界面剥离混合破坏模式,腐蚀龄期仅对混合破坏类型的面积占比有一定影响;胶层厚度相同时,锈蚀钢板对应界面有效黏结长度明显大于未锈蚀钢板对应界面,腐蚀龄期0~12个月、胶层厚度0.21~0.7 mm的CFRP板-锈蚀钢板界面有效黏结长度为63.75~91.5 mm;随着腐蚀龄期不断增大,CFRP板-锈蚀钢板界面极限荷载呈先增大后稳定趋势,锈蚀引起的钢板表面面积、表面自由能及表面粗糙度增加,对CFRP板-钢板黏结界面极限承载力有利。

     

    Abstract: In order to investigate the effect of corrosion on the surface properties of steel plate and interfacial bonding properties between CFRP plate and corroded steel plate, surface characteristic test of corroded steel plates with six kinds of corrosion duration and tensile test of thirty-four double-lap specimens with CFRP plates and corroded steel plates were carried out. The effects of corrosion duration on the morphology and surface roughness, apparent contact angle and surface free energy of steel plate, and the failure mode, effective bond length and ultimate load of bonding interface between CFRP plate and corroded steel plate were revealed. Test results show that with the increase of corrosion duration, pitting corrosion and uniform corrosion alternately play the dominant role on the surface topography, the surface roughness and surface free energy of the corroded steel plates fluctuate up and down continuously. The failure mode of bonding interface between CFRP plate and corroded steel plate is mainly the mixed of steel/adhesive interfacial debonding and CFRP/adhesive interfacial debonding, and the corrosion duration only has a certain influence on the area proportion of the mixed failure type. As for the specimens with the si-milar adhesive thickness, the effective bond length of the corroded specimens is significantly larger than that of the un-corroded ones, the effective bond length for the specimens with the corrosion duration of 0-12 months and the adhesive thickness of 0.21-0.7 mm are approximately 63.75-91.5 mm. With the increase of corrosion duration, the ultimate bearing capacity of the bonding interface increases at first and tends to be stable afterwards, the increase of surface area, surface free energy and surface roughness caused by corrosion plays the favorable factor on the ultimate bearing capacity.

     

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