基于多尺度微纳结构的甲壳素纤维膜制备及在可降解包装中的应用

Preparation of chitin fiber films based on multi-scale micro-nano structure and its application in degradable packaging

  • 摘要: 传统石油基塑料包装材料因其不可再生资源依赖性与环境持久性,正引发全球性的可持续性危机。甲壳素作为自然界存储量仅次于纤维素的第二大生物质资源,其微纳米尺度的纤维材料具有轻质、高强、可生物降解和生物相容性等优势。对脱基质处理后的蟹壳进行微纳米化机械解纤,再结合表面改性,分别制得部分脱乙酰甲壳素微米纤维与羧基化甲壳素纳米纤维悬浮液,再以1∶1的质量分数比混合构筑具有微纳米纤维网络结构的甲壳素膜材料。在此基础上,结合钙离子交联进一步制取甲壳素微纳米纤维交联(CaMNF)膜,并从微观形态结构、力学性能、光学性能、耐水性、热稳定性等方面对其进行表征。结果表明,CaMNF膜的力学性能显著提升,干拉伸强度约216.7 MPa,湿拉伸强度可达47.1 MPa。除此之外,CaMNF膜透光率达83.6%,雾度为10.7%,在250 ℃的高温环境下仍具有较好的结构稳定性,且在自然条件下可完全生物降解。基于以上性能优势,CaMNF膜在柔性基材、智能标签、可降解包装等领域具有广阔的应用前景。

     

    Abstract: Conventional petroleum-based plastic packaging has caused a global sustainability crisis because of their dependence on non-renewable resources and environmental durability. Chitin, the second most abundant biomass resource in nature after cellulose, can be converted into micro-nanofibers that are lightweight, high strength, biodegradable and biocompatible. Demineralized crab shells were mechanically fibrillated into the micro-nano scale and subsequently surface-modified to prepare partially deacetylated chitin microfibers and carboxylated chitin nanofibers. The microfibers and nanofibers were mixed at a 1∶1 mass ratio to construct a chitin film with a micro-nano fibrous network structure. Calcium-ion cross-linking was then introduced to produce the cross-linked chitin micro-nanofiber (CaMNF) film, whose microstructure, mechanical, optical, water-resistant and thermal properties were systematically characterized. The results demonstrate a significant enhancement in the mechanical properties of the CaMNF film, with a dry tensile strength of 216.7 MPa and a wet tensile strength of 47.1 MPa. Additionally, the film exhibits a light transmittance of 83.6% and a haze of 10.7%. It maintains good structural stability at 250℃ and is fully biodegradable under natural conditions. Owing to these advantageous properties, the CaMNF film shows great potential for applications in flexible substrates, smart labels, biodegradable packaging.

     

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