新型纤维增强3D-Kagome点阵复合材料的制备

Preparation of new fiber reinforced 3D kagome lattice composite materials

  • 摘要: 轻质点阵复合材料具有优异的力学性能和潜在的多功能性。3D-Kagome点阵结构在理论上被认为是经典核心构型中性能较优的结构之一。本文提出一种全新的3D-Kagome结构点阵复合材料制备方法。该方法设计了专用的3D-Kagome结构成型工装,以连续纤维绳为原材料,结合创新的空间编织技术与树脂固化工艺,成功制备出新型3D-Kagome结构点阵复合材料,有效解决了增材制造方法长纤维应用受限及拼装法节点拼接易受损等关键技术问题。通过制备两种类型、两个尺寸规格的试件进行平压测试,获得了该材料的压缩响应特性。三组压缩曲线呈现不同的失效形态,并对各形态下二次波峰产生的原因进行了分析。结果表明,相对密度较高的常规型试件抗压强度提升34.6%,相同尺寸的改进型结构强度亦有所提高。结合电镜实验分析显示,该材料的压缩失效机制主要表现为斜杆断裂与节点破坏。本研究验证了空间编织法制备3D-Kagome结构的可行性,为纤维点阵复合材料的制备提供了新的思路。

     

    Abstract: Lightweight lattice composites exhibit excellent mechanical properties and potential multifunctionality. The 3D-Kagome lattice structure is theoretically recognized as one of the superior configurations among classical core designs. This study proposes a novel fabrication method for 3D-Kagome lattice composites. The approach involves designing specialized 3D-Kagome moldings using continuous fiber ropes as raw materials, combined with innovative spatial weaving techniques and resin curing processes. This successfully produced new 3D-Kagome lattice composites, effectively addressing key technical challenges such as the limited application of long fibers in additive manufacturing and the susceptibility to damage in joint assembly methods. By preparing two types and two size specifications of specimens for flat compression tests, the compressive response characteristics of the material were obtained. Three sets of compression curves displayed distinct failure modes, and the causes of secondary peaks under each mode were analyzed. The results indicate that the conventional-type specimens with higher relative density achieved a 34.6% increase in compressive strength, while the improved structural type also demonstrated enhanced strength at the same dimensions. Electron microscopy experiments further revealed that the primary failure mechanisms of the material involve diagonal bar fracture and joint damage. This research validates the feasibility of spatial weaving methods for producing 3D-Kagome structures, offering new insights for the fabrication of fiber lattice composites.

     

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