面板厚度对复材泡沫夹芯板冲击响应及剩余压缩强度影响研究

Study on the Effects of Face-Sheet Thickness on the Impact Response and Residual Compressive Strength of Composite Foam Sandwich Panels

  • 摘要: 为探究面板厚度对复合材料泡沫夹芯板抗冲击性能与剩余压缩强度的影响,本文制备了面板厚度分别为0.9、1.8、2.7 mm的碳纤维/PET泡沫夹芯板试样,并开展了5、15、25、35 J共4种冲击能量下的落锤冲击试验及冲击后压缩试验。结果表明:面板厚度显著影响试样冲击响应与损伤模式,厚面板试样表现出更加优异的抗冲击性能;冲击损伤会导致试样剩余压缩强度降低,且降低程度随冲击能量的增大而增大,当冲击能量从5 J增加至35 J时,2.7 mm面板试样压缩强度由28.25 MPa下降至21.19 MPa;此外,建立了归一化剩余压缩强度与冲击能量映射关系模型,得到3种厚度试样的临界损伤门槛能量Eth分别为0.160、1.433和2.465 J,表明面板厚度越大,结构损伤容限性能越好;最后,通过引入厚度修正项K(t),提出了一种可以考虑厚度的归一化剩余压缩强度预测模型,该模型对试验数据有良好的拟合效果。本研究可为复合材料泡沫夹芯板结构在冲击载荷环境下的设计优化与安全性评估提供理论依据。

     

    Abstract: To investigate the effects of face sheet thickness on the impact resistance and residual compressive strength of composite foam sandwich panels, carbon fiber/PET foam specimens with face sheet thicknesses of 0.9 mm, 1.8 mm, and 2.7 mm were prepared. Drop-weight impact tests and subsequent compression after impact (CAI) tests were conducted at four impact energy levels: 5, 15, 25, and 35 J. The results indicated that face sheet thickness significantly influenced the impact response and damage modes, with thicker face sheets exhibiting superior impact resistance. Impact-induced damage reduced the residual compressive strength, and the magnitude of this reduction increased with higher impact energy. Specifically, as the impact energy increased from 5 J to 35 J, the compressive strength of the 2.7 mm specimens decreased from 28.25 MPa to 21.19 MPa. Furthermore, a model mapping the normalized residual compressive strength to impact energy was established. The critical damage threshold energies (Eth) for the three thicknesses were identified as 0.160 J, 1.433 J, and 2.465 J, respectively, indicating that increased face sheet thickness enhances structural damage tolerance. Finally, by introducing a thickness correction term K(t), a prediction model for normalized residual compressive strength incorporating thickness effects was proposed, yielding a good fit with the experimental data. This study provides a theoretical basis for the design optimization and safety assessment of composite foam sandwich structures under impact loading conditions.

     

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