增强体表面改性对CF/PEEK复合材料在模拟海水下的摩擦磨损性能的影响

Effect of enhanced surface modification on the friction and wear performance of CF/PEEK composites under simulated seawater conditions

  • 摘要: 聚醚醚酮(PEEK)因优异的力学性能与耐腐蚀性,在海洋水润滑轴承领域极具应用潜力,但盐水介质下其摩擦学性能不足,难以满足高载高速工况需求。增强体与基体的界面结合及分散性是影响复合材料摩擦学性能的关键,针对这一核心问题,本研究以聚醚醚酮(PEEK)为基体,选用碳纤维(CF)与多壁碳纳米管(MWCNTs)作为复合增强相,通过微-纳米多尺度协同增强机制优化材料综合性能。为提高增强体与基体的界面结合力与纳米填料的利用率,碳纤维分别经两种表面处理:一种为用聚乙烯亚胺(PEI,上浆剂)上浆以改善纤维润湿性并捕获MWCNTs;第二种为利用第三代聚酰胺-胺树状分子(PAMAM,偶联剂)将CF与MWCNTs进行化学接枝作为增强体以增强与基体的界面结合力。制备了纯PEEK、CF-MWCNTs/PEEK、CF-PEI-MWCNTs/PEEK及CF-PAMAM-MWCNTs/PEEK四种材料,并在3wt.% NaCl介质下系统探究了不同载荷(50-130 N)与滑动速度(3-9 mm/s)下的摩擦磨损行为。结果表明,增强体表面改性可显著提升复合材料的摩擦学性能:PEI与PAMAM通过化学接枝在CF表面引入氨基,既强化了增强相与PEEK基体的界面结合力、改善了MWCNTs分散性,又能吸附溶液中Na+形成连续稳定的水合润滑膜,有效抑制腐蚀-磨损耦合失效。其中PAMAM改性体系表现最好,其摩擦系数与比磨损率较纯PEEK分别降低16.1%和54.6%,较未改性CF-MWCNTs/PEEK分别降低9.1%和36.5%,且在全工况下保持优异的摩擦稳定性与抗磨性。

     

    Abstract: Polyether ether ketone (PEEK) is promising for seawater-lubricated bearing applications but exhibits insufficient tribological performance in saline environments for high-load, high-speed conditions. This study investigated the effect of micro–nano synergistic reinforcement on the tribological behavior of PEEK by incorporating carbon fibers (CF) and multi-walled carbon nanotubes (MWCNTs). To enhance interfacial bonding and nanofiller utilization, the CF were surface-treated by two approaches: sizing with polyethylenimine (PEI) to improve fiber wetting and capture MWCNTs, and chemical grafting with a third-generation polyamidoamine (PAMAM) dendrimer to covalently attach MWCNTs to CF. Four materials—pure PEEK, CF-MWCNTs/PEEK, CF-PEI-MWCNTs/PEEK and CF-PAMAM-MWCNTs/PEEK—were prepared, and tribological tests were carried out in 3wt% NaCl medium under loads of 50-130 N and sliding speeds of 3-9 mm/s. The results showed that surface modification of the reinforcements markedly improved the composites’ tribological performance: PEI and PAMAM introduced amino groups onto the CF surface, which strengthened the interface with the PEEK matrix, improved the dispersion of MWCNTs, and promoted adsorption of Na+ from the solution to form a continuous, stable hydrated lubricating film that effectively suppressed corrosion–wear coupled failure. The PAMAM-modified system exhibited the best performance: its friction coefficient and specific wear rate were reduced by 16.1% and 54.6%, respectively, relative to pure PEEK, and by 9.1% and 36.5%, respectively, relative to the unmodified CF-MWCNTs/PEEK; it also maintained superior frictional stability and wear resistance across all tested conditions. In conclusion, CF surface modification with PEI or PAMAM is an effective strategy to enhance the tribological performance of PEEK-based composites in seawater environments.

     

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