玄武岩纤维增强原位聚合PA6复合材料层合板的制备与性能

Preparation and properties of basalt fiber-reinforced in situ polymerized PA6 composite laminates

  • 摘要: 采用注射/模压(I/CM)液体成型工艺结合原位阴离子开环聚合,制备了连续玄武岩纤维增强聚酰胺6(BF/PA6)复合材料层合板,研究了成型压力和织物面密度对复合材料增强体形态与结构、孔隙缺陷分布及力学性能的影响。结果表明:原位聚合所得PA6基体具有较好的热稳定性,最大失重速率对应温度为415.02℃。织物增强体面密度为200 g/m2时,随着成型压力增加,复合材料纤维体积含量逐渐升高,孔隙率呈先减小后增加的变化趋势,复合材料力学性能受孔隙率、纤维体积含量及界面结合状态等因素共同影响。0.61 MPa成型压力制备得到的复合材料力学性能较优,弯曲强度、弯曲模量和层间剪切强度分别达到424.61 MPa、24.43 GPa和33.52 MPa。在0.61 MPa成型压力条件下,织物面密度从200 g/m2增加至300 g/m2时,其复合材料截面图像法孔隙率显著增加,弯曲力学性能、层间剪切性能以及动态热机械性能均有所下降。复合材料截面结构分析与弯曲试样断口微观形貌分析结果表明,在本文所选平纹织物参数范围内,织物较高的面密度及其纱线线密度不利于成型过程中单体向纤维束内部渗透及气体排出;适宜的织物面密度和成型压力有利于改善树脂浸渍、减少内部缺陷并提高复合材料力学性能。本研究可为连续纤维增强热塑性复合材料的低黏度单体浸渍与原位聚合成型工艺优化提供参考。

     

    Abstract: Continuous basalt fiber-reinforced polyamide 6 (BF/PA6) composite laminates were prepared via injection/compression liquid composite molding (I/CM) combined with in situ anionic ring-opening polymerization. The effects of molding pressure and fabric areal density on the morphology and structure of the reinforcement, the distribution of void defects, and the mechanical properties of the composites were investigated. The results showed that the in situ polymerized PA6 matrix exhibited good thermal stability, with the temperature corresponding to the maximum weight-loss rate reaching 415.02℃. For composites reinforced with fabrics of 200 g/m2 areal density, the fiber volume fraction gradually increased with increasing molding pressure, whereas the void content first decreased and then increased; the mechanical properties were jointly affected by the void content, fiber volume fraction, and interfacial bonding state. The composite prepared at a molding pressure of 0.61 MPa exhibited better mechanical properties, with the flexural strength, flexural modulus, and interlaminar shear strength reaching 424.61 MPa, 24.43 GPa, and 33.52 MPa, respectively. At a molding pressure of 0.61 MPa, when the fabric areal density increased from 200 g/m2 to 300 g/m2, the void content determined from cross-sectional images increased significantly, while the flexural properties, interlaminar shear properties, and dynamic thermomechanical properties all decreased. Analyses of the composite cross-sectional structure and the fracture morphologies of flexural specimens indicated that, within the range of plain-woven fabric parameters investigated in this study, higher fabric areal density and yarn linear density were unfavorable for monomer penetration into the fiber bundles and gas removal during processing, whereas appropriate fabric areal density and molding pressure were beneficial for improving resin impregnation, reducing internal defects, and enhancing the mechanical properties of the composites. This study provides a reference for optimizing low-viscosity monomer impregnation and in situ polymerization processing of continuous fiber-reinforced thermoplastic composites.

     

/

返回文章
返回