纳米改性pMDI胶粘剂的固化行为并双向增强胶合板力学性能和阻燃性能

Curing behavior of nano-filled pMDI resin with bilateral enhancement of mechanical and flame-retarding properties for plywood

  • 摘要: 具有无甲醛释放的pMDI胶粘剂制成的胶合板在建筑和家具领域具有重要应用。然而,在使用过程中存在成本高、渗透性强、防火性能低等缺点。因此,我们引入了一种创新的纳米改性胶粘剂方法,使用纳米材料作为填料制备纳米改性pMDI胶粘剂。结果表明,采用改性后胶粘剂制备的胶合板具有更高的力学强度和阻燃性能。同时,选择了三种不同维度的纳米材料来评估其改性效果。结果表明,与原始pMDI相比,采用埃洛石纳米管(HNTs)改性胶粘剂制备的胶合板具有更高的胶合强度(提高了 62.6%)和更少的异氰酸酯残留。此外,纳米材料可以显著提高胶粘剂的固化速率、应力传递效率和胶层强度。同时,极限氧指数测试表明,加入HNTs和nano-SiO2可以有效增强阻燃性能。上述研究成果证实了纳米材料在提高胶合板阻燃性能方面的有效性,并为制造具有增强力学性能的阻燃胶合板提供了技术路径。

     

    Abstract: The plywood made from pMDI resin that does not release formaldehyde has important applications in the construction and furniture fields. However, faces disadvantages such as high cost, high penetration, and low fire-retardant performance during use. Here, we introduce an innovative nano-modified resin method, which uses nanomaterials as fillers to prepare nano-modified pMDI resin. The resulting plywood exhibits higher mechanical strength and fire resistance. Three types of nanomaterials with different dimensions were selected to evaluate their modification effects. The key to this modification effect is to fill the adhesive layer with nanomaterials that have high compatibility with pMDI and allow them to react with isocyanate to form a cross-linked network structure. The results show that compared with the original pMDI, the plywood prepared with the modified resin has higher bonding strength (increased by 62.6%) and less residual isocyanate. Moreover, the nanomaterials can significantly increase the curing rate of the resin, the stress transfer efficiency, and the adhesive layer strength. Meanwhile, the limited oxygen index test indicates that the addition of HNTs and nano-SiO2 has an enhancing effect on the fire-retardant performance. The above research results confirm the effectiveness of nanomaterials in improving the fire-retardant performance of wood-based panels and provide a technical path for manufacturing fire-retardant wood-based panels with balanced mechanical properties.

     

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