高频超低介电常数聚四氟乙烯/聚酰亚胺基复合薄膜的制备及其性能研究

Preparation and properties of polytetrafluoroethylene/polyimide-based composite films with ultra-low dielectric constant for high-frequency applications

  • 摘要: 为了开发可应用于高频工况下的高性能复合电介质薄膜,以聚四氟乙烯(PTFE)和氟化聚酰亚胺(FPI)为基体,以氨基丙基庚基-笼形聚倍半硅氧烷(NH2-POSS)为功能填料,采用原位聚合和逐层涂覆的复合工艺,成功制备了具有超低介电常数的PTFE/POSS-FPI复合薄膜。研究了POSS含量对复合薄膜介电性能、热稳定性能与拉伸力学性能的影响。实验结果表明:当POSS含量为10 mol%,复合薄膜的介电常数达1.86(10 GHz),介电损耗达0.02(10 GHz),击穿强度达185.6 kV/mm;POSS的引入增强了复合薄膜的热稳定性能,复合薄膜的5 wt.%失重温度达467.2℃,玻璃化转变温度达357.1℃,热膨胀系数低至42.5 ppm/℃;复合薄膜还具有良好的拉伸力学性能,拉伸强度达43.6 MPa,是PTFE微孔膜(14.9 MPa)的2.9倍。本文所制备的复合薄膜在高频电场下具有良好的综合性能,可为研发高性能PTFE/PI基复合电介质提供新的思路。

     

    Abstract: To develop high-performance composite dielectric films for high-frequency applications, polytetrafluoroethylene (PTFE) and fluorinated polyimide (FPI) were employed as the matrix materials, with aminopropylheptyl-polyhedral oligomeric silsesquioxane (NH2-POSS) serving as the functional filler. Through a composite process of in-situ polymerization and layer-by-layer coating, the PTFE/POSS-FPI composite films with an ultra-low dielectric constant were successfully fabricated. The synergistic effect arising from the fluorinated structure, the intrinsic molecular porous structure of POSS, and the macroscale porous structure in the core layer of the composite film collectively leads to a reduced dielectric constant. A systematic investigation was conducted on the effects of POSS content on the dielectric properties, thermal stability, and tensile mechanical properties of the composite films. The experimental results demonstrate that at a POSS content of 10 mol%, the composite film achieves a dielectric constant of 1.86 (at 10 GHz), a dielectric loss of 0.02 (at 10 GHz), and a dielectric strength of 185.6 kV/mm. The incorporation of POSS remarkably enhances the thermal stability of the composite film, achieving a 5wt% weight loss temperature of 467.2℃, a glass transition temperature of 357.1℃, and a coefficient of thermal expansion as low as 42.5 ppm/℃. Additionally, the composite film maintains good tensile mechanical properties, achieving a tensile strength of 43.6 MPa, which is 2.9 times that of the pure PTFE film (14.9 MPa). The composite film prepared in this work exhibits excellent comprehensive properties under high-frequency electric fields, offering valuable theoretical insights and experimental references for the development of high-performance PTFE/PI-based composite dielectrics.

     

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