湿热环境下碳纤维/乙烯基酯复合材料的力学性能演化规律与吸湿应变监测

Mechanical property evolution and hygroscopic strain monitoring of carbon fiber/vinyl ester composites under hygrothermal environments

  • 摘要: 碳纤维/乙烯基酯复合材料(CF/VE)广泛应用于风电与海洋装备等领域,其长期服役性能易受湿热环境影响而退化。当前研究表明湿热老化树脂吸湿膨胀会导致力学性能退化,但鲜见吸湿膨胀与力学性能退化的定量研究,针对这一问题,本研究建立了湿热环境下的碳纤维/乙烯基酯复合材料的吸湿扩散、湿膨胀应变与力学性能退化的一体化研究体系。制备不同铺层结构的CF/VE层合板,在70℃人工海水和去离子水中进行加速湿热老化,基于Fick一维扩散模型,由称重法获得了多类试样的饱和吸湿率M与扩散系数D,其中人工海水条件下D最高增至约2.83×10−6 mm2/s。利用嵌入式光纤布拉格光栅(FBG)实现层合板内部湿膨胀应变的原位监测,发现单向层合板0°与90°方向的湿膨胀系数β(CME)差异显著:0°方向β约1–1.6×10−6,90°方向β高达26–42×10−6。同时开展纵/横向拉伸、纵/横向压缩及面内剪切测试,获得力学性能随湿热老化的变化规律,结果显示90天老化后横向拉伸强度下降约24%–25%,面内剪切强度下降约17%–18%。基于扩散—吸湿膨胀参数,采用有限元分析确定层合板内部吸湿膨胀应变场,并与FBG监测数据进行比较和验证。研究实现了湿热扩散、内部吸湿膨胀应变与力学退化的协同表征,为CF/VE湿热服役寿命预测与结构设计提供系统分析方法与理论依据。

     

    Abstract: Carbon fiber/vinyl ester (CF/VE) composites are widely used in wind energy and marine engineering applications; however, their long-term service performance is prone to degradation under hygrothermal environments. Although previous studies have demonstrated that resin moisture absorption and swelling induced by hygrothermal aging lead to mechanical property degradation, quantitative investigations linking moisture-induced swelling to mechanical degradation remain limited. To address this issue, an integrated research framework was established to characterize moisture diffusion, hygroscopic swelling strain, and mechanical property degradation of CF/VE composites under hygrothermal conditions. CF/VE laminates with different lay-up designs were fabricated and subjected to accelerated hygrothermal aging in artificial seawater and deionized water at 70℃. Based on a one-dimensional Fickian diffusion model and gravimetric measurements, the saturated moisture content M and diffusion coefficient D were determined for various specimens, with the maximum D reaching approximately 2.83 × 10−6 mm2/s in artificial seawater. Embedded fiber Bragg grating (FBG) sensors were employed to achieve in situ monitoring of internal hygroscopic swelling strain in the laminates. Pronounced anisotropy in the coefficient of moisture expansion (CME, β) was observed for unidirectional laminates: β in the 0°direction was approximately 1–1.6 × 10−6, whereas that in the 90° direction reached as high as 26–42 × 10−6. Meanwhile, longitudinal/transverse tensile, longitudinal/transverse compressive, and in-plane shear tests were conducted to investigate the evolution of mechanical properties during hygrothermal aging. The results indicated that after 90 days of aging, the transverse tensile strength decreased by approximately 24%–25%, while the in-plane shear strength decreased by about 17%–18%. Based on the obtained diffusion and hygroscopic swelling parameters, finite element analysis was performed to determine the internal hygroscopic swelling strain field of the laminates, and the numerical results were validated against the FBG measurements. This study achieves a coupled characterization of hygrothermal diffusion, internal hygroscopic swelling strain, and mechanical degradation, providing a systematic analytical methodology and theoretical basis for the service life prediction and structural design of CF/VE under hygrothermal environments.

     

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