微波加热诱导硅酸钙合成过程中固碳的实验研究

Experimental study on carbon sequestration during the synthesis of calcium silicate induced by microwave heating

  • 摘要: 硅酸盐水泥熟料制备过程中CaCO3分解会产生大量CO2,显著加剧温室效应。降低CO2排放已成为“双碳”目标背景下水泥工业发展亟待解决的关键技术难题。本文以CaCO3、石英砂为原料,α-SiC和Si作为诱导介质,采用微波加热诱导技术固化CO2,制备原位β-SiC-石墨碳/硅酸钙复合粉。结果表明:当微波合成温度由1150℃增加至1250℃时,合成产物中SiO2、CaO含量逐渐降低,硅酸二钙(Ca2SiO4,C2S)及硅酸三钙(Ca3SiO5,C3S)含量增加。进一步增加合成温度至1350℃,产物中硅酸二钙(C2S)及硅酸三钙(C3S)组成无显著变化。此外,微波合成温度为1250℃时,产物中硅(Si)的残余量最低,且含有β-SiC及石墨化碳。调控微波加热过程中温(650~750℃)温度及保温时间可以控制反应过中的CO2固化效果。当中温温度从650℃上升至750℃,保温时间从10 min延长至30 min时,微波加热过程中CO2固化效果呈现先增高后降低的趋势。当微波加热中温温度为700℃,保温时间为20 min,CO2固化效果最好,固碳量达到理论CO2排放量的39.79%。微波原位合成β-SiC-石墨碳/硅酸钙能有效减少水泥熟料生产过程中CO2的排放。

     

    Abstract: During the preparation of Portland cement clinker, the decomposition of calcium carbonate(CaCO₃) releases a significant amount of CO₂, substantially exacerbating the greenhouse effect. Reducing CO₂ emissions has become a critical technological challenge that urgently needs to be addressed by the cement industry in the context of achieving the "dual carbon" goals. This study employs calcium carbonate(CaCO₃) and quartz sand as raw materials, with α-SiC and silicon(Si) serving as induction media. Utilizing microwave heating-induced technology, CO₂ is fixed to prepare in-situ β-SiC-graphitic carbon/calcium silicate composite powders. The results indicate that as the microwave synthesis temperature increases from 1150℃ to 1250℃, the concentrations of SiO₂ and CaO in the synthesized products gradually decrease, while the contents of dicalcium silicate(Ca2SiO4, C₂S) and tricalcium silicate(Ca3SiO5, C₃S) increase. Further increasing the synthesis temperature to 1350℃ results in no significant changes in the composition of dicalcium silicate(C₂S) and tricalcium silicate(C₃S) in the products. Additionally, at a microwave synthesis temperature of 1250℃, the residual amount of silicon(Si) in the product is minimized, and the product contains β-SiC along with graphitic carbon. During the microwave heating process, the solidification effect of carbon in the CO2 produced during the reaction can be controlled by adjusting the temperature and holding time in the medium temperature stage(650-750℃). It was found that when the medium holding temperature increases from 650℃ to 750℃ and the holding time extends from 10 to 30 minutes, the amount of carbon sequestration first increases and then decreases. When the holding temperature is controlled at 700℃ and the holding time is 20 minutes, the carbon fixation reaches maximum theoretical value, which is 39.79%. Microwave-assisted in-situ synthesis of β-SiC-graphitic carbon/calcium silicate can effectively reduce CO₂ emissions during the production of cement clinker.

     

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