高导热碳/碳复合材料表面高发射率涂层的制备及性能

Preparation and Properties of High Emissivity Coatings on the Surface of High Thermal Conductivity Cabon/carbon Composites

  • 摘要: 高导热碳/碳(HTC-C/C)复合材料表面的红外发射率较低,导致其辐射散热能力较差,为进一步提高其热管控能力,需要在其表面涂覆高发射率涂层。通过使用压缩空气喷涂法在HTC-C/C复合材料表面制备了兼具高红外辐射和抗热震性能的碳纳米管(CNTs)/炭黑(CB)复合涂层,在沉积一定量的热解碳(PyC)后,使涂层在保持高红外发射率的同时获得了更强的界面结合性能。探究了热震和高温热处理对高发射率涂层组织和性能的影响。结果表明,当CNTs与CB质量比达到最优比例时,制备得到的涂层发射率达0.94以上,经60次300℃↔−196℃热循环的抗热震性能测试后未发生开裂和剥落现象,具有良好的热稳定性。涂层中的纳米碳材料在热处理后微观有序程度发生改变,导致涂层发射率呈现波长依赖性,但是由于各个波段的协同作用,全测试波段(1-22 μm)发射率波动较小。

     

    Abstract: The infrared emissivity of high thermal conductivity carbon/carbon (HTC-C/C) composite surface is low, resulting in poor radiative heat dissipation ability. In order to further improve its thermal control ability, it is necessary to coat its surface with high emissivity coating. Carbon nanotube (CNTs)/carbon black (CB) composite coating with high infrared radiation and thermal shock resistance was prepared on the surface of HTC-C/C composite material by compressed air spraying method. After a certain amount of pyrogenic carbon (PyC) was deposited, the coating obtained stronger interface bonding performance while maintaining high infrared emissivity. The effects of thermal shock and high temperature heat treatment on the microstructure and properties of high emissivity coatings were investigated. The results showed that When the mass ratio of CNTs to CB reached the optimal ratio, the emissivity of the prepared coating reached more than 0.94, and no cracking and spalling occurred after 60 thermal shock resistance tests at 300℃↔−196℃, indicating good thermal stability. After heat treatment, the microstructure order of the nano-carbon materials in the coating changes, resulting in wavelength dependence of the coating emissivity. However, due to the synergistic effect of each band, the emissivity of the whole test band (1-22 μm) fluctuates little.

     

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