选择性激光烧结成型热固性聚酰亚胺复合材料

Selective laser sintering of thermosetting polyimide composite

  • 摘要: 工业领域快速响应的应用需求推动了3D打印聚酰亚胺的发展,然而受限于现有聚酰亚胺材料种类及3D打印成型策略,难以实现高尺寸精度耐高温复杂零部件的成型制备。针对上述问题,本研究从化学结构设计出发,合成具有优异熔体流动性的苯乙炔基团封端聚酰亚胺低聚物(PI),将其与碳纤维(CF)粉末及气相纳米二氧化硅流动助剂共混,发展了适用于3D打印选择性激光烧结成型(SLS)的CF/PI粉末。制定SLS-热固化两步反应成型策略,依次实现了具有一定交联程度的自支撑烧结制件的制备与维形固化,打印件拉伸强度为73.3 MPa,玻璃化转变温度高达376.1 ℃。由于直接以CF/PI粉末作为原材料,其中不存在溶剂或有机添加剂等小分子,且整个成型过程的主化学反应是苯乙炔基团通过加成反应形成交联网络,期间不会产生挥发性物质,因而固化制件的尺寸收缩率低。进而通过对高尺寸精度薄壁和变截面复杂模型件的制备证明了基于CF/PI粉末材料的SLS-热固化两步成型策略的应用潜力。

     

    Abstract: The rapid response to industry requirements promotes the development of 3D printing technology for polyimide. However, it is quite challenging to achieve fabrication of complex polyimide parts with high dimensional accuracy and heat resistance, due to the limited types of polyimide materials and existing 3D printing techniques. To address this issue, phenylethynyl terminated polyimide oligomer (PI) with high melt fluidity was designed and synthesized. Mixing this polyimide oligomer with carbon fiber powders (CF) and nano-silica as flow agent was conducted to obtain CF/PI powders suitable for selective laser sintering (SLS) 3D printing technique. Based on the CF/PI powders, a two-step reactive 3D printing strategy was developed. SLS of self-standing sintered parts with a certain degree of crosslinking and subsequent thermal curing of resultant sintered parts with good shape retention were successfully achieved. The prepared polyimide parts give a tensile strength of 73.3 MPa, and a glass transition temperature of 376.1℃. Since CF/PI powders without small molecular weight compounds such as solvents and organic additives, are directly used as the raw material, and the main chemical reaction during the entire manufacturing process is the crosslinking of phenylethynyl groups via addition reaction without generation of volatiles, the cured polyimide parts exhibit low linear shrinkage. Furthermore, the application potential of combination of the CF/PI powders and this two-step 3D printing strategy based on SLS and thermal curing is demonstrated by successfully fabricating thin-walled and variable cross-section complex models with high dimensional accuracy.

     

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