硅藻土负载Na2SO4改性镁橄榄石MKPC涂层耐火性能研究

Refractory performance of diatomite-loaded Na2SO4 modified forsterite MKPC coating

  • 摘要: 磷酸钾镁水泥(MKPC)因其高强度、高温稳定性及与金属的良好粘结性,使其在钢结构耐火材料领域展现出优异的耐火性能。本研究以镁橄榄石粉末为基体材料,对硅藻土负载硫酸钠(Na2SO4/DE)进行功能改性,制备了新型MKPC基耐火涂层。在镁橄榄石与磷酸盐质量比(M/P)为1.85∶1的条件下,研究了不同Na2SO4/DE掺杂浓度对涂层力学性能、热稳定性和耐火行为的影响。结合SEM-EDS、TG-DTG和XRD表征手段,揭示了Na2SO4/DE-MKPC体系在高温下的物相演变与耐火机制。实验结果表明,当Na2SO4/DE浓度为20%时,涂层综合性能最优,其粘结强度达1.05 MPa,较未改性体系提升24.1%,经60min燃烧试验后,钢板背面温度降低约192℃。作用机制可归结于:(i)硅藻土孔道对热流的散射效应及Na2SO4熔融吸热;(ii)镁橄榄石充当了耐高温骨架,以其优异的热稳定性提高了涂层的耐火性能;(iii)Na2SO4/DE协同增强与MKPC结合,抑制了高温裂纹扩展。本研究为开发新型高性能MKPC基耐火材料提供了理论依据。

     

    Abstract: Magnesium potassium phosphate cement (MKPC) exhibits outstanding fire resistance in the field of steel structure refractories due to its high strength, high-temperature stability, and excellent bonding with metals. This study used forsterite as the matrix material and employed functionally modified diatomite loaded with sodium sulfate (Na2SO4/DE) to prepare a novel MKPC-based refractory coating. With the mass ratio of forsterite to phosphate (M/P) fixed at 1.85∶1, the effects of different Na2SO4/DE doping concentrations on the coating's mechanical properties, thermal stability, and fire resistance were investigated. Using SEM-EDS, TG-DTG, and XRD characterization techniques, the phase evolution and refractory mechanisms of the Na2SO4/DE-MKPC system under high temperatures were revealed. Experimental results indicate that at a Na2SO4/DE concentration of 20%, the coating achieves optimal comprehensive performance. Its bonding strength reaches 1.05 MPa, which is a 24.1% improvement over the unmodified system. After a 60-minute fire test, the backside temperature of the steel plate was reduced by approximately 192℃. The underlying mechanisms can be attributed to: (i) The scattering of heat flow by the pore channels of diatomite and the endothermic melting of Na2SO4; (ii) Forsterite acting as a high-temperature-resistant skeleton, enhancing the coating's fire resistance through its excellent thermal stability; (iii) The synergistic effect of Na2SO4/DE in strengthening the bonding with MKPC and suppressing high-temperature crack propagation. This research provides a theoretical basis for developing novel high-performance MKPC-based refractory materials.

     

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