高导热聚酰亚胺复合材料综述:设计策略、结构调控与制备

A Review of High-Thermal-Conductivity Polyimide Composites: Design Strategies, Structural Regulation, and Fabrication

  • 摘要: 随着电子器件向高集成化、高功率密度与小型化方向发展,器件功率密度持续提升,迫切需要高效、可靠的热管理材料。聚酰亚胺(PI)因其优异的耐高温性能、电绝缘性、力学性能及加工适应性,被誉为“黄金塑料”,在电子封装与柔性器件领域具有重要应用潜力。然而,受限于分子链随机无序结构,其本征热导率较低,难以满足高热流密度条件下的散热需求。因此,围绕高导热PI的制备方法开展系统研究具有重要意义。本文基于聚合物及其复合材料的传热机制,系统综述近年来提升PI热导率的关键策略,包括分子链结构与液晶结构调控以增强本征导热,界面工程与异质填料复合设计以降低界面热阻,以及层状构筑、模板诱导与外加物理场取向等多尺度协同结构调控方法。通过梳理不同结构设计路径对热传导网络构筑的影响机制,阐明高导热PI材料的结构–性能关系,并对其未来高导热PI基复合材料的发展方向进行展望。

     

    Abstract: With the rapid development of electronic devices toward high integration, high power density, and miniaturization, the power density of devices continues to increase, creating an urgent demand for efficient and reliable thermal management materials. Polyimide (PI), known as the “golden plastic” due to its outstanding thermal stability, electrical insulation, mechanical properties, and excellent processability, exhibits significant potential for applications in electronic packaging and flexible devices. However, limited by the randomly disordered structure of its molecular chains, PI possesses intrinsically low thermal conductivity, which makes it difficult to meet the heat dissipation requirements under high heat flux conditions. Therefore, systematic research on strategies for enhancing the thermal conductivity of PI is of great significance. Based on the heat transfer mechanisms of polymers and their composites, this paper systematically reviews recent key strategies for improving the thermal conductivity of PI, including the regulation of molecular chain structures and liquid-crystalline structures to enhance intrinsic thermal transport, interface engineering and heterogeneous filler hybrid design to reduce interfacial thermal resistance, as well as multiscale structural regulation methods such as layered architectures, template-induced construction, and external physical-field-assisted orientation. By summarizing the influence of different structural design strategies on the construction of thermal conduction networks, the structure–property relationships of high-thermal-conductivity PI materials are clarified, and the future development directions of high-thermal-conductivity PI-based composites are also discussed.

     

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