镀镍碳纤维/PI树脂高温承载-屏蔽一体化复合材料的制备

Preparation of nickel-coated carbon fiber/PI resin composite materials with high-temperature load-bearing and shielding integration

  • 摘要: 微电子时代电磁污染加剧,且航空航天、新能源、高端装备对材料提出高温承载-屏蔽要求,传统材料难以兼顾,亟需开发兼具优异力学性能与高效电磁屏蔽效能的结构功能一体化耐高温热固性复合材料。本文通过对镀镍碳纤维(NiCF)和碳纤维(CF)缠绕制备单向预浸料,并以0°/0°/0°/0°铺层方式制备了一系列NiCF-CF协同增强聚酰亚胺(PI)热固性复合材料(xNiCF-yCF/PI),系统研究了镍含量、镀镍碳纤维层数及多层结构对复合材料力学性能、导电性能及电磁干扰屏蔽效能(EMI SE)的影响。结果表明,随着镀镍碳纤维层数增加,复合材料纵向电导率显著提高,50%4NiCF/PI的σ11可达13239.53 S/m;电磁屏蔽性能显著增强,50%2NiCF-2CF/PI在X波段EMI SET值达91.36 dB,较未镀镍复合材料提高122.81%,且屏蔽机制以反射为主。当Ni含量为25%时,2NiCF-2CF/PI复合材料拉伸强度达到了1035.97±33.48 MPa,强度保留率达到约93.5%。同时,复合材料表现出优异的热稳定性,初始分解温度超过450℃。本研究为开发兼具高电磁屏蔽性能与良好力学性能的耐高温复合材料提供了可行的设计与制备思路。

     

    Abstract: In the microelectronic era, electromagnetic pollution is intensifying, while aerospace, new energy, and high-end equipment impose high-temperature bearing-electromagnetic shielding composite requirements. Traditional materials fail to meet both, so there is an urgent need to develop structure-function integrated high-temperature resistant thermosetting composites with excellent mechanical properties and efficient electromagnetic shielding effectiveness.In this study, unidirectional prepregs were fabricated by winding Ni-plated carbon fibers (NiCF) and carbon fibers (CF). Subsequently, a series of NiCF-CF synergistically reinforced thermosetting polyimide (PI) composite materials (denoted as xNiCF-yCF/PI) were prepared with a 0°/0°/0°/0° lay-up configuration. The effects of nickel content, number of NiCF layers, and multilayer structure on the mechanical properties, electrical conductivity, and electromagnetic interference shielding effectiveness (EMI SE) of the composites were systematically investigated.Results indicate that with the increase in the number of NiCF layers, the longitudinal electrical conductivity of the composites significantly improves. The σ11 value of 50%4NiCF/PI reaches 13239.53 S/m. Meanwhile, the electromagnetic shielding performance is remarkably enhanced: the EMI SET value of 50%2NiCF-2CF/PI in the X-band reaches 91.36 dB, which is a 122.81% increase compared to the non-Ni-plated composite, and its shielding mechanism is dominated by reflection. When the Ni content is 25%, the tensile strength of the 2NiCF-2CF/PI composite reaches 1035.97±33.48 MPa, with a strength retention rate of approximately 93.5%. Furthermore, the composite exhibits excellent thermal stability, with an initial decomposition temperature exceeding 450℃. This study provides a feasible design and preparation strategy for the development of high-temperature-resistant composites with both excellent electromagnetic shielding performance and good mechanical properties.

     

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