国产T800G纤维表面特性与径向微观结构对环氧树脂基复合材料力学性能的影响

Influence of Surface Characteristics and Radial Microstructure of Domestic T800G Fiber on Mechanical Properties of Epoxy-based Composites

  • 摘要: 高性能碳纤维复合材料的力学性能取决于纤维本体结构与纤维-基体界面,二者协同调节。本研究对比了两种国产干喷湿纺T800G碳纤维(A型、B型)微观结构差异对两种环氧树脂基(BA9918、AC1317)复合材料0°拉伸、冲击后压缩性能的影响。研究发现,尽管B型纤维具有更高表面粗糙度、化学活性及界面剪切强度,但其较强的界面结合并未提升复合材料力学性能,纤维强度转化率约72%,反而低于A型的85%,冲击后压缩强度也更低(305 MPa vs 335 MPa)。分析表明,过高的界面结合反而使得B型纤维增强的复合材料受力时抑制了能量耗散,纤维径向显著的“外硬内软”皮-芯结构加剧了应变失配,诱发了纤维芯部塌陷和应力集中,而A型纤维界面强度适中,可通过纤维拔出与分层实现渐进损伤,充分发挥纤维潜力。两种树脂体系下的复合材料力学性能趋势基本一致,纤维结构与界面协同效应起主导作用。研究揭示了单纯提高界面结合的局限性,优化纤维均质化与界面协同是提升复合材料性能的关键。

     

    Abstract: The mechanical properties of high-performance CFRCs depend on the fiber's intrinsic structure and the fiber-matrix interface, and the two are synergistically regulated. This study compared the effects of differences in the microstructure of two types of domestic dry-jet wet-spun T800G carbon fibers (Type A and Type B) on the 0° tensile and compression-after-impact (CAI) properties of two epoxy resin-based composites. It was found that although type B fiber has higher surface roughness, chemical activity and interfacial shear strength, its strong interfacial bonding did not improve the composite's mechanical performance, and the fiber strength conversion rate (72%) was lower than that of type A (85%), the CAI was also lower (305 MPa vs. 335 MPa). The analysis showed that the excessive interfacial bonding inhibited the energy dissipation during loading. The pronounced "hard-skin, soft-core" radial structure exacerbated strain mismatch, inducing core collapse and stress concentration. In contrast, the interfacial strength of type A fiber is moderate, the fiber potential can be fully utilized through fiber pull-out and interfacial delamination. The mechanical property trends of the composites remain consistent across both resin systems, with the synergistic effect of fiber structure and interface playing the leading role. The study reveals the limitations of simply improving the interfacial bonding, and optimizing the homogenization of fibers and the synergy of interfaces is the key to improving the performance of composites.

     

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