复合材料层合板挖补修复固化工艺研究

Study on the curing process of scarf-repaired composite laminates

  • 摘要: 针对热补仪环境下复合材料层合板挖补修复的固化工艺规律开展了系统研究。首先,实验获得了不同升温速率下修复区域、电热毯、辅助材料层及母板的温度响应特征。其次,构建了包含辅助材料层的三维传热有限元模型,并引入固化反应动力学与CHILE模型对修复补片及胶膜的温度场、固化度与残余应力演化进行了模拟与分析。结果表明,实验与有限元模拟的温度历程吻合较好,最大偏差不超过3℃;升温速率提高虽然可缩短固化周期并降低对母板的热干扰,但会加剧补片内部固化放热导致温度超调严重,形成集中热源;胶膜区域因材料特性不同且与母板粘接,热响应较平稳,无明显超调;电热毯升温速率与修复区域升温速率之间呈现可预测的线性关系。研究工作揭示了热补仪环境下复合材料层合板挖补修复固化的热-化-力行为特征,为修复工艺参数优化提供依据。

     

    Abstract: The curing process of scarf-repaired composite laminates under a hot bonder is systematically investigated. Temperature responses in the repair zone, heating blanket, auxiliary material layers, and parent plate were experimentally obtained at different heating rates. A three-dimensional heat transfer finite element model incorporating auxiliary material layers was developed, and the temperature fields, degree of cure, and residual stress evolution in the repair patch and adhesive film were simulated and analyzed by integrating curing reaction kinetics and CHILE model. The results show that the experimental and finite element simulated temperature histories agree well, with a maximum deviation of no more than 3℃. Increasing the heating rate shortens the curing cycle and reduces thermal disturbance to the parent plate but intensifies exothermic reactions within the patch, leading to severe temperature overshoot and localized heat generation. The adhesive film region exhibits a relatively stable thermal response without noticeable overshoot due to its distinct material properties and bonding to the parent laminate. Furthermore, a predictable linear relationship exists between the heating rates of the heating blanket and the repair zone. These findings reveal the thermo-chemo-mechanical behavior of scarf-repaired composite laminates during curing under a hot bonder and provide a basis for optimizing repair process parameters.

     

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