原料配比对Al2O3-C耐火材料表面SiO2-B4C-玻璃涂层微观形貌及抗氧化性能的影响

Effect of raw material ratio on microstructure and oxidation resistance of SiO2-B4C-glass coating on the surface of Al2O3-C refractories

  • 摘要: 为提高Al2O3-C耐火材料的高温(1100 ℃)抗氧化性能,采用料浆涂刷法在其表面制备SiO2-B4C-玻璃复合涂层,研究了SiO2含量、B4C含量、粘结剂种类及含量对涂层微观形貌及抗氧化性能的影响。结果表明,SiO2可以提高玻璃相的高温黏度,当SiO2含量较低(50.0wt.%)时,玻璃的粘度较小,流动性较大,高温下熔融玻璃容易流失;当SiO2含量过高(65.0wt.%)时,高粘度、低流动性的玻璃相不能均匀地覆盖在基体表面,不利于形成均匀连续的、阻氧能力强的玻璃膜。B4C氧化生成的液相B2O3可以溶解在硼硅酸盐玻璃中形成复相玻璃,复相玻璃中包含SiO4四面体和BO4四面体共同构成的结构骨架,使玻璃相结构更加紧密。随着B4C含量的增加,玻璃相结构变得更加致密,但当B4C含量过高(15.0wt.%)时,会发生“硼反常现象”,使玻璃相结构的强度降低,导致涂层抗氧化性能降低。与硅溶胶、三聚磷酸钠和六偏磷酸钠相比,水玻璃作为粘结剂,料浆的粘度适中,涂层均匀覆盖在基体表面,涂层具有较高的致密性。研究发现,当粉料中SiO2、B4C、玻璃粉的含量分别为55.0wt.%、15.0wt.%和30.0wt.%,水玻璃作为粘结剂且加入量为粉料总量的60.0wt.%时,涂层中颗粒分布均匀且孔洞最少,涂层在1100 ℃等温氧化80 h后的失重率仅为−0.064%。

     

    Abstract: To improve the high temperature (1100 ℃) oxidation resistance of Al2O3-C refractories, SiO2-B4C-glass composite coating was prepared on its surface by slurry brushing method. Effects of SiO2 content, B4C content, type and content of binder on microstructure and oxidation resistance of the coating were studied. Results showed that SiO2 could increase high temperature viscosity of the glass phase, when the SiO2 content was low (50.0wt.%), fluidity of the glass was large, and the molten glass was easy to lose at high temperature. When the SiO2 content was over high (65.0wt.%), the glass phase with high viscosity and low fluidity could not uniformly cover the matrix surface, which was not conducive to forming continuous glass film with excellent oxygen barrier performance. The molten B2O3 generated by B4C oxidation could be dissolved in borosilicate glass to form a composite glass phase, which contained SiO4 and BO4 tetrahedral structure framework. The formed glass phase exhibited a more compact structure. As B4C content increased, the glass structure became denser. However, when B4C content was excessively high (15.0wt.%), a "boron anomaly" phenomenon occurred, which reduced strength of the glass phase structure and reduced oxidation resistance of the coating. Compared with silica sol, sodium tripolyphosphate and sodium hexametaphosphate, using water glass as a binder could make the slurry with moderate viscosity, the prepared coating with high compactness was uniformly adhered to the substrate. In conclusion, when contents of SiO2, B4C and glass powder were 55.0wt.%, 15.0wt.% and 30.0wt.%, respectively, and content of water glass binder was 60.0wt.% of the total powder mass, the coating exhibited uniform particle distribution and minimal pores. After isothermal oxidation at 1100℃ for 80 h, weight loss rate of the coating was only −0.064%.

     

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